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907734 - Miller Millermatic 255 Pulsed MIG Welder 208/240V

Packaging: 1 PER EA
$7,089.48/ea $5,873.00/1 PER EA only $5,873.00/eaSave 17%

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OVERVIEW

Industrial Precision with the Millermatic 255

The Miller Millermatic 255 is a powerhouse inverter MIG welder designed for light manufacturing and fabrication environments where efficiency and weld quality are paramount. Weighing in at only 84 lbs, this machine replaces heavier transformer-based predecessors like the Millermatic 252, offering superior portability without sacrificing arc performance. It is engineered to handle 208V or 240V single-phase input power, utilizing Auto-Line™ technology to ensure consistent performance even on dirty or unreliable power grids often found in industrial settings.

Advanced Pulsed MIG Capabilities

One of the standout features of the Millermatic 255 is its built-in Pulsed MIG capability. For fabrication shops working with aluminum or thin stainless steel, Pulsed MIG is essential. It lowers total heat input, significantly reducing distortion and burn-through on thin materials. Additionally, the reduced spatter generation minimizes post-weld cleanup, allowing your team to focus on welding rather than grinding. When paired with the appropriate shielding gas mixes available from Josef Gas, this machine delivers spatter-free, aesthetic welds that meet high industrial standards.

Intuitive Control and Compatibility

The 7-inch color LCD interface simplifies machine setup through Auto-Set™ Elite. Operators can select their wire diameter, material thickness, and gas type, and the machine automatically configures the optimal parameters. This feature reduces setup time and training requirements. The unit comes equipped with the MDX™-250 MIG Gun with AccuLock™ S consumables, ensuring smooth wire feeding and consistent arc stability. For aluminum applications, the machine features a direct plug for XR push-pull guns, allowing the use of 12-inch spools for extended welding runs.

Additional Information
Brand:Miller
Amperage:350
Voltage:208/230 V
Weld Process:MIG (GMAW)
Duty Cycle:60%
Process Type:MIG (GMAW), Pulsed MIG (GMAW-P), Flux Cored (FCAW)
Input Voltage:208 V, 240 V
Input Phase:1-Phase
Amperage Range:20 A - 350 A
Rated Output:230 A at 25.5 V, 60% duty cycle
Wire Feed Speed:50 - 800 IPM
Net Weight:84 lbs (38.1 kg)
Dimensions:19.25 in (H) x 13.75 in (W) x 26.25 in (D)
Max Open Circuit Voltage:87 VDC
Warranty:3 Years
Packaging Description:1 PER EA

INCLUDED

  • Millermatic® 255 Power Source
  • 10 ft. (3 m) power cord
  • 15 ft. (4.5 m) 250-amp MDX™-250 MIG gun with Bernard® AccuLock™ S consumables
  • 10 ft. (3 m) work cable with clamp and 50 mm Dinse-style connector
  • Flow gauge regulator and gas hose for argon or AR/CO2 mix
  • Extra contact tips
  • .035/.045 in. (0.9/1.2 mm) reversible drive rolls
  • Material thickness gauge

APPLICATIONS

  • General Fabrication
  • Light Manufacturing
  • Maintenance and Repair
  • Auto Body and Racing
  • Education and Training
  • Commercial Truck and Trailer
  • Metal Art and Sculpture

FAQ

The Millermatic 255 requires single-phase power and operates on 208V or 240V. It features Auto-Line™ technology, which automatically adjusts to the input voltage without manual linking.

The standard package does not include a spool gun, but it is compatible with the Spoolmatic® spool gun. It also features a direct plug for XR push-pull guns for professional aluminum wire feeding.

Pulsed MIG provides lower heat input, which reduces distortion on thin materials and minimizes spatter. This results in cleaner welds and less post-weld grinding.

Yes, the Millermatic 255 is generator compatible. It requires a generator with a minimum output of 12,000 Watts (12K) to provide full output.

The rated duty cycle is 60% at 230 Amps and 25.5 Volts. This means you can weld for 6 minutes out of a 10-minute period at this setting without overheating.

The machine itself weighs only 84 lbs (38.1 kg), which is significantly lighter than transformer-based machines like the Millermatic 252.

The included MDX™-250 MIG gun uses Bernard® AccuLock™ S consumables, which are designed to ensure proper wire alignment and smooth feeding.

Yes, the Millermatic 255 supports MIG (GMAW), Pulsed MIG (GMAW-P), and Flux-Cored (FCAW) welding processes.

CATALOGUE & SPEC SHEETS

Spec Sheet