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951454 - Miller Millermatic 350P Aluminum MIG Welding System with 25ft Aluma-Pro Lite Gun

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Industrial Precision for Aluminum Fabrication

The Miller Millermatic 350P Aluminum Package (951454) is a dedicated industrial system engineered to solve the specific challenges of welding aluminum in manufacturing and fabrication environments. At the core of this system is the Millermatic 350P, an inverter-based power source that delivers up to 400 amps of welding output with exceptional arc stability. This specific package is factory-optimized for aluminum applications, pairing the power source with the XR-A Aluma-Pro™ Lite 25-foot push-pull gun. This combination addresses the primary failure point in aluminum MIG welding: wire feeding. The push-pull system ensures consistent wire delivery without buckling or birdnesting, even with soft 4000 and 5000 series alloys.

Technologically, the 350P distinguishes itself with built-in Synergic Pulse capabilities. Unlike standard CV MIG welding, the pulsed output manages heat input more effectively, reducing burn-through on thin sections and allowing for out-of-position welding with spray transfer-like characteristics. The Aluminum Pulse Hot Start™ feature specifically targets the start of the weld, providing a momentary boost in power to break through the oxide layer and establish a puddle immediately, eliminating cold lap defects. The machine supports single- or three-phase input power (200/230/460 V), making it versatile for various facility power configurations.

Operational efficiency is enhanced through the Gun-On-Demand™ feature, which allows operators to keep a second gun connected (such as a standard steel MIG gun) and switch between processes simply by pulling the trigger. The Fan-On-Demand™ cooling system manages thermal regulation intelligently, reducing airborne contaminant intake and lowering noise levels in the shop. For facility managers and industrial engineers, the Millermatic 350P represents a robust, high-duty-cycle solution that minimizes downtime associated with wire feeding issues and maximizes weld quality through advanced waveform control.

Additional Information
Brand:Miller
Amperage:350
Voltage:208/230/460 V
Duty Cycle:60%
Weld Process:MIG (GMAW)
Process Type:MIG (GMAW), Pulsed MIG (GMAW-P), Flux Cored (FCAW)
Input Voltage:200/230/460 V, 1-Phase or 3-Phase
Amperage Range:25 - 400 A
Wire Feed Speed:50 - 800 IPM
Net Weight:181 lb (82 kg)
Included Gun:XR-A Aluma-Pro Lite 25 ft
Max Open Circuit Voltage:90 VDC
Packaging Description:1 PER EA

INCLUDED

  • Millermatic 350P Power Source
  • XR-A Aluma-Pro™ Lite 25 ft. (7.6 m) Push-Pull Gun
  • .035 and .047 in. (0.9 and 1.2 mm) U-groove drive rolls for gun and machine
  • 10 ft. (3 m) Work Cable with Clamp
  • Smith® Argon mix regulator/flowmeter with hose
  • Factory-installed gas solenoid
  • 10 ft. (3 m) Industrial power cord (without plug)
  • Factory-installed low-mounted running gear/cylinder rack

APPLICATIONS

  • Aluminum Boat Building and Repair
  • Trailer Manufacturing
  • Sign Manufacturing
  • Automotive Panel Repair
  • General Aluminum Fabrication
  • Recreational Vehicle Manufacturing

FAQ

The standard 350P typically comes with a standard MIG gun for steel. This Aluminum package (951454) includes the XR-A Aluma-Pro Lite push-pull gun and drive rolls specifically designed for feeding soft aluminum wire reliably.

No, the Millermatic 350P can operate on both single-phase and three-phase power. It accepts input voltages of 200/230/460 V.

Yes, absolutely. While it is optimized for aluminum, you can weld steel by attaching a standard MIG gun (sold separately) and changing the wire and gas. The Gun-On-Demand feature allows you to keep both guns connected.

Aluminum wire is soft and prone to buckling (birdnesting) when pushed through long liners. A push-pull gun has a motor in the handle that pulls the wire while the machine pushes it, ensuring smooth, uninterrupted feeding over 25 feet.

Synergic Pulse is a welding mode where the machine automatically adjusts the pulse waveform parameters (peak amps, background amps, frequency) based on the wire feed speed you select, simplifying setup and ensuring a stable arc.

The included kit comes with drive rolls for .035 and .047 inch (0.9 and 1.2 mm) aluminum wire. The gun is rated to handle wires within this range effectively.

Yes, it includes a Smith® Argon mix regulator/flowmeter and a gas hose.

CATALOGUE & SPEC SHEETS

Spec Sheet