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301593 - Miller XR-AlumaFeed Portable Aluminum Wire Feeder

Packaging: 1 per ea
$8,521.36/ea $7,695.00/1 per ea only $7,695.00/eaSave 10%

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OVERVIEW

Advanced Aluminum Wire Feeding Technology

The Miller XR-AlumaFeed Suitcase (301593) represents the pinnacle of portable aluminum wire feeding technology, engineered specifically for industrial manufacturing and heavy-duty fabrication environments. This unit bridges the gap between shop-floor precision and field-ready durability, housing Miller's advanced XR feeding technology within a rugged, impact-resistant suitcase enclosure. Designed to operate on 24 VAC input power, it integrates seamlessly with Miller's advanced power sources, including the AlumaPower MPa, Invision MPa, and XMT MPa series, to deliver superior arc performance.

At the core of this feeder's capability is the Profile Pulse™ technology. This feature allows operators to achieve the aesthetic appearance of TIG welding—characterized by the classic "dime-stack" bead pattern—while maintaining the high travel speeds and deposition rates associated with the MIG process. This is particularly valuable in industries such as shipbuilding, trailer manufacturing, and aerospace, where weld appearance is as critical as structural integrity. The system also supports Synergic Pulsed MIG, which simplifies setup by allowing the operator to adjust wire feed speed while the system automatically maintains the optimal voltage and pulse parameters.

The mechanical design focuses on the unique challenges of feeding soft aluminum wire. The push-pull system ensures consistent wire delivery without bird-nesting or shaving, even over long distances. The internal drive assembly is robust, featuring a dual-schedule control that allows operators to switch between two different sets of welding parameters on the fly. This is essential for applications requiring different settings for tacking versus continuous welding. The unit accommodates 12-inch spools, maximizing arc-on time and reducing changeover frequency.

Further enhancing its industrial utility, the XR-AlumaFeed Suitcase includes a built-in gas flowmeter, ensuring precise shielding gas delivery directly at the feeder. This eliminates the need for external flowmeters at the regulator, providing more accurate control at the point of use. The digital interface is intuitive, offering large, easy-to-read displays for voltage and wire feed speed, along with indicators for hold, jog, and purge functions. By combining advanced waveform control with a field-hardened enclosure, Miller provides a solution that delivers laboratory-grade aluminum welds in the most demanding production environments.

Additional Information
Brand:Miller
Weld Process:Wire Feeder
Packaging Description:1-per-ea
Input Power:24 VAC, 50/60 Hz
Wire Feed Speed:50 - 900 IPM
Wire Diameter Capacity:0.030 - 1/16 in (Aluminum), 0.030 - 0.045 in (Steel)
Max Spool Size:12 in (305 mm), 33 lb (15 kg)
Dimensions:15.5 in (H) x 9 in (W) x 21 in (D)
Net Weight:28.5 lb (13 kg)
Compatible Guns:XR-Aluma-Pro, XR-Pistol

INCLUDED

  • XR-AlumaFeed Suitcase Wire Feeder
  • Drive Rolls (0.035/0.047 in U-groove for aluminum)
  • Gas Flowmeter
  • Owner's Manual

APPLICATIONS

  • Shipbuilding and Marine Fabrication
  • Aluminum Trailer Manufacturing
  • Railcar Construction
  • Aerospace Components
  • Heavy Industrial Manufacturing
  • Field Maintenance and Repair

FAQ

This feeder is optimized for use with Miller AlumaPower MPa, Invision MPa, and XMT MPa series power sources to utilize its full pulsed MIG capabilities.

While primarily designed for aluminum with its push-pull system, it can feed steel wire (0.030 - 0.045 inch) with the appropriate drive rolls and gun liners.

Profile Pulse is a Miller technology that modulates the wire feed speed and power output to create a TIG-like bead appearance with the speed of MIG welding.

The 'Suitcase' design is highly durable and resistant to environmental elements, but it is not submersible. It offers excellent protection for field work compared to open bench feeders.

The XR-AlumaFeed Suitcase accepts standard 12-inch (305 mm) wire spools up to 33 lbs.

Yes, this is a push-pull feeder designed to work with Miller XR-Aluma-Pro or XR-Pistol grip push-pull guns.

Yes, a gas flowmeter is integrated internally into the feeder for convenient gas flow adjustment at the unit.

The feeder requires 24 VAC input power, which is supplied via the 14-pin control cable from the power source.