Skip to Main Content

N800SD1A - Nelson N800i Inverter Stud Welding System 575V

Packaging: 1 of each
$37,804.65/ea $35,441.86/1 of each only $35,441.86/eaSave 6%

Usually ships within 3-5 business days

OVERVIEW

Intelligent Inverter Technology for Precision Fastening

The Nelson N800i Stud Welder (575V Pack) is a state-of-the-art fastening solution designed to bring the efficiency and precision of modern inverter technology to the heavy-duty world of stud welding. Unlike traditional rectifier-based machines, the N800i utilizes a high-frequency inverter design that not only reduces the physical footprint and weight of the unit but also delivers substantial energy savings. This transition from old thyristor designs to inverter technology can save operators hundreds to thousands of dollars annually in electricity costs while providing a smoother, more controllable arc.

Advanced Process Monitoring

What sets the N800i apart is its suite of intelligent monitoring features, collectively acting as a quality assurance watchdog during every cycle. The Weld Monitor™ analyzes actual process signals in real-time to detect potential bad welds, ensuring structural integrity. The Gun Monitor™ tracks the speed and performance of the application tool, adaptively compensating for mechanical wear to maintain consistency. Additionally, the Cable Monitor™ alerts users to loose connectors or deteriorating cables, preventing voltage drops that could compromise weld quality.

Optimized for Difficult Applications

The N800i is engineered to handle challenging welding scenarios with ease. Features like Pulse Waveform control help reduce heat input and stiffen the arc, making it easier to weld out-of-position or on contaminated surfaces. The Constant Energy™ mode ensures that heat input remains stable even if there are variations in surface coatings, gun lift, or flux balls. For aluminum and galvanized sheet applications, the integrated gas control option allows for programmable pre- and post-flow, ensuring clean, porosity-free connections.

Connectivity and Compliance

Designed for the modern smart factory, the N800i offers optional PLC interfaces for robotic integration and fieldbus connectivity. The Nelware™ software allows for detailed record-keeping and oscilloscope-style analysis of arc signals. Fully RoHS compliant, this machine eliminates lead and other hazardous substances, making it an environmentally responsible choice for forward-thinking manufacturers.

Additional Information
Brand:Nelson
Voltage:575 V
Weld Process:Stud Welding
Process Type:Drawn Arc Stud Welding
Input Voltage:575V
Control Interface:Digital, PLC Interface Capable
Warranty Period:2 Years or 1,000,000 Welds
Compliance Certifications:RoHS
Applications:Construction, Shipbuilding, Automotive, General Fabrication
Packaging Description:1 of each
Amperage:n/a
Duty Cycle:N/A

INCLUDED

  • Nelson N800i Inverter Stud Welder Power Source
  • Integrated Gas Control Module
  • Instruction Manual
  • Standard Factory Warranty

APPLICATIONS

  • Structural Steel Fabrication
  • Bridge and Infrastructure Construction
  • Shipbuilding and Marine Repair
  • Automotive Manufacturing
  • Embed Plate Fabrication
  • Aluminum and Galvanized Sheet Welding

FAQ

The inverter technology in the N800i is significantly more energy-efficient than older thyristor-based designs, saving money on electricity. It also allows for more precise control of the welding arc and reduces the physical weight of the machine.

The Weld Monitor™ acts as a built-in watchdog that analyzes process signals in real-time. It detects deviations that could indicate a bad weld, allowing operators to address quality issues immediately rather than after the fact.

This specific model (N800SD1A) is configured for 575V input power, which is common in industrial facilities in Canada and certain heavy manufacturing sectors.

Yes, the N800i has a PLC interface option that provides connectivity to robots and PLCs using various fieldbus networks, making it suitable for automated production lines.

The welder carries a robust warranty of 2 years or 1,000,000 welds, whichever comes first, ensuring long-term reliability and support.

Stud Expert™ simplifies machine setup by allowing the operator to choose settings based on the stud diameter. It eliminates guesswork and can be re-programmed to store custom prequalified weld settings.

Yes, the N800i features an integrated gas control option for programmable pre- and post-flow, as well as Pulse Waveform technology, making it capable of welding aluminum and galvanized sheets effectively.

Cold Plunge Prevention™ detects if the stud plunge is slowed down (e.g., by spatter) and automatically extends the arc time to ensure the stud is properly heated and fused, preventing cold welds.

CATALOGUE & SPEC SHEETS

Spec Sheet