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3-8116-2 - Thermal Dynamics Ultra-Cut 100XT High Precision Plasma Cutter 480V

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

Industrial Precision with the Ultra-Cut 100XT

The Thermal Dynamics Ultra-Cut 100XT is a powerhouse solution for industrial fabricators requiring high-precision automated cutting. Designed to meet the rigorous demands of modern manufacturing, this 480V plasma power source delivers a continuous 100 Amps at 100% duty cycle, ensuring your production line never stops waiting for the machine to cool down. It is engineered to provide superior cut quality on mild steel, stainless steel, and aluminum, making it a versatile asset for steel service centers, automotive manufacturers, and heavy equipment fabricators.

At the heart of this system is the revolutionary XT Torch Technology. This advanced torch design focuses the plasma arc to produce narrower kerfs and squarer edges, significantly reducing secondary operations like grinding or beveling. For businesses looking to optimize their gas usage, the Ultra-Cut 100XT supports a wide range of plasma and shield gases—including Oxygen, Nitrogen, Air, and Argon-Hydrogen mixes—allowing operators to tailor the process for the best metallurgical finish and cost efficiency. Josef Gas can supply all the necessary high-purity gases to keep this machine running at peak performance.

Reliability is paramount in automated environments. The Ultra-Cut 100XT features liquid cooling to maintain optimal torch temperature, extending the life of consumables and the torch itself. Its modular "StepUp" inverter technology not only ensures stable power output but also simplifies maintenance and future upgrades. Whether you are cutting intricate parts for aerospace or heavy structural components, this system provides the consistency and speed required to stay competitive. The unit integrates seamlessly with most CNC controllers, offering easy setup and operation for mechanized tables.

Key Industrial Benefits

  • Unmatched Duty Cycle: Run at full 100A output 24/7 without overheating.
  • Superior Cut Quality: Achieve dross-free cuts with excellent edge angularity.
  • Gas Flexibility: Optimize costs and quality by switching between O2, N2, and Air.
  • Long Consumable Life: XT technology reduces the frequency of parts changes, lowering downtime.
Additional Information
Brand:Thermal Dynamics
Voltage:480 V
Amperage:100
Phase:3-Phase
Process:Plasma Cutting
Input Voltage:480V
Output Range:5-100A
Duty Cycle:100%
Cutting Capacity:1", 1.5"
Gas Requirements:O2, N2, Air, H35, F5
Cooling Type:Liquid Cooled
Packaging Description:pack of 1

INCLUDED

  • Ultra-Cut 100XT Power Supply (480V)
  • Installation Manual
  • Power Cord (No Plug)
  • Coolant
  • Consumables Starter Kit

APPLICATIONS

  • Automated/Mechanized Cutting Tables
  • Steel Service Centers
  • Heavy Fabrication and Manufacturing
  • Automotive and Transportation
  • Pipe and Vessel Fabrication
  • Shipbuilding and Marine
  • General Construction

FAQ

This specific model (3-8116-2) requires 480V, 3-Phase input power.

The Ultra-Cut 100XT is rated at 100% duty cycle at the full 100 Amp output, making it suitable for continuous industrial production.

The system is multi-gas capable. It typically uses Oxygen (O2) for mild steel, and Nitrogen (N2) or Argon-Hydrogen (H35) for stainless steel and aluminum. Air can also be used for general purpose cutting.

It has a production cut capacity of 1 inch (25mm) and a maximum severance capacity of approximately 1.5 inches (38mm).

This SKU is typically for the power supply unit. The XT series machine torch and lead sets are often configured separately based on the required cable length and table setup.

The Ultra-Cut 100XT is primarily designed for mechanized/automated applications (CNC tables). While hand torches may be available for some XT systems, this unit is optimized for automation.

XT Torch Technology is Thermal Dynamics' high-precision design that uses advanced fluid dynamics to constrict the plasma arc, resulting in higher density, faster speeds, and longer consumable life.

Yes, Josef Gas supplies high-purity Oxygen, Nitrogen, and Argon mixes suitable for high-precision plasma cutting systems like the Ultra-Cut 100XT.