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TST450-60HX25V - Tip Tig TST 450 Hot Wire TIG Welding System

Packaging: 1 Per Ea
$67,043.60/EA $41,902.25/1 Per Ea only $41,902.25/EASave 37%

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SKU: TST450-60HX25V Categories: ,

OVERVIEW

Advanced Hot Wire TIG Technology

The Tip Tig TST450 Standard System represents the pinnacle of GTAW evolution, engineered for industries where weld integrity cannot be compromised. This system integrates Tip Tig's proprietary Hot Wire technology, which preheats the filler metal before it enters the weld pool. This preheating effect, combined with a unique dynamic wire feeding oscillation, significantly alters the physics of the weld puddle. The vibration breaks the surface tension of the liquid pool, ensuring exceptional side-wall wetting and virtually eliminating the risk of lack of fusion—a common issue in traditional cold-wire TIG applications.

Designed for heavy industrial use, the TST450 offers a 100% duty cycle at 450 Amps, making it capable of handling the most demanding alloys, including Super Duplex, Inconel, and Titanium, without overheating. The system's ability to deposit metal at rates comparable to GMAW (MIG) while maintaining the low heat input of GTAW makes it an invaluable asset for pressure vessel fabrication, nuclear piping, and aerospace components. The "60 X 25" configuration in the standard system ensures optimal reach and wire control, providing a robust solution for shop floor fabrication.

Metallurgical Benefits & Efficiency

From a metallurgical standpoint, the TST450 is superior to conventional processes. The low heat input results in a smaller Heat Affected Zone (HAZ) and reduced grain growth, preserving the mechanical properties of the base material. Furthermore, the process produces zero spatter and requires no inter-pass cleaning, drastically reducing post-weld treatment time. The system accepts standard welding wire spools, eliminating the need for expensive proprietary consumables.

Additional Information
Brand:Tip Tig
Amperage:450
Weld Process:TIG (GTAW)
Input Phase:3-Phase
Cooling Method:Water Cooled
Process Type:Hot Wire TIG
Duty Cycle:100%
Wire Feed Speed Range:Dynamic
Applications:Pipe Welding, Pressure Vessels, Aerospace, Nuclear
Packaging Description:1 Per Ea

INCLUDED

  • TST450 Power Source
  • Hot Wire Feeder Unit
  • Water Cooling System
  • Integrated Cart
  • 25ft Torch Package
  • Ground Cable & Clamp
  • Interconnection Cables
  • Gas Regulator/Flowmeter

APPLICATIONS

  • Code-quality Pipe Welding (ASME B31.1, B31.3)
  • Pressure Vessel Fabrication
  • Heat Exchanger Manufacturing
  • Aerospace and Defense Components
  • Nuclear Power Plant Maintenance
  • Offshore and Marine Fabrication
  • Processing of Exotic Alloys (Duplex, Hastelloy, Titanium)

FAQ

The TST450 uses Hot Wire technology which preheats the filler metal and applies a mechanical vibration (dynamic feed) to the wire. This increases deposition rates by up to 400% compared to manual TIG while improving weld quality.

No, the Tip Tig TST450 uses standard solid MIG/TIG wire spools available from any major manufacturer, reducing consumable costs.

The machine is rated for a 100% duty cycle at 450 Amps, allowing for continuous operation in heavy industrial environments.

Tip Tig systems are primarily designed for DC welding of ferrous and non-ferrous alloys like Steel, Stainless, and Inconel. For Aluminum, specific AC variants or setups may be required; check specific model capabilities.

Despite being a 450A system, the torch is designed to be ergonomic. Since the wire feeding is automated, the welder experiences less fatigue compared to manual feeding.

The dynamic wire oscillation agitates the weld pool, breaking surface tension. This ensures excellent sidewall fusion and porosity reduction, virtually eliminating lack-of-fusion defects.

The Standard System typically includes the power source, the hot wire feeder unit, a water cooler, the torch package (often 25ft), ground assembly, and the cart.

One of the major benefits of the TST450 process is the elimination of spatter and silica islands, often removing the need for inter-pass grinding or cleaning.