3-8120-2 - Thermal Dynamics Ultra-Cut 400XT High Precision Plasma System

High-Precision Industrial Plasma Power

The Thermal Dynamics Ultra-Cut 400XT represents the pinnacle of high-precision plasma cutting technology for heavy industrial applications. Engineered to deliver 400 Amps of continuous cutting power, this 480V system is designed for automated manufacturing environments where reliability, speed, and cut quality are non-negotiable. The Ultra-Cut 400XT utilizes advanced inverter technology to maintain a stable arc and precise energy density, enabling production piercing of mild steel up to 50mm (2 inches) and edge starting on materials up to 75mm (3 inches).

XT Torch Technology

At the core of the system's performance is the XT Torch technology. This proprietary design optimizes plasma gas flow and arc constriction to produce virtually dross-free cuts with minimal bevel. For fabricators, this means significantly reduced secondary operations—parts come off the table ready for welding or assembly. The system supports a wide range of plasma and shield gases, including Oxygen, Nitrogen, Air, and H35, allowing operators to tailor the process for specific material grades and thicknesses.

Intelligent Integration

The Ultra-Cut 400XT is built for seamless integration with modern CNC gantries and robotic systems. It features sophisticated communication protocols that interface directly with controllers like the iCNC Performance, enabling features such as Diameter PRO for optimized hole quality. The unit's modular design, known as StepUp™ technology, ensures that the system can grow with your business; inverter blocks can be managed or expanded to ensure uptime. Furthermore, the liquid-cooled design ensures thermal stability even during the most demanding 24/7 production schedules.

Advanced Gas Control

When paired with an Automatic Gas Console, the 400XT delivers precise dynamic control over gas pressures and flows, switching profiles instantly between piercing and cutting to extend consumable life and improve edge angularity. This level of control is essential for industries such as shipbuilding, heavy equipment manufacturing, and steel service centers requiring tight tolerances.