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EX4043000000930T00 - Exocor ER4043 Aluminum TIG Welding Rod - 3/32 in. Diameter

Packaging: 10lb tube
$14.38/lb $89.90/10lb tube only $8.99/lbSave 37%

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OVERVIEW

Industrial Grade ER4043 Aluminum TIG Filler Metal

The Exocor ER4043 Aluminum TIG Welding Rod is a premium quality filler metal designed to meet the rigorous demands of industrial aluminum fabrication. Composed of approximately 5% silicon, this alloy (UNS A94043) is formulated to significantly reduce the melting temperature of the filler relative to the base metal. This characteristic is critical in minimizing solidification cracking, a common issue when welding heat-treatable aluminum alloys such as the 6xxx series. The product complies with AWS A5.10 specifications, ensuring consistent chemical composition and mechanical properties for code-compliant work.

In manufacturing environments, the fluidity of ER4043 is a primary advantage. The silicon addition increases the wetting action of the weld pool, allowing for faster travel speeds and smoother tie-ins at the toes of the weld. This makes it the preferred choice for automotive components, bicycle frames, and general structural aluminum applications where 6061-T6 is the base material. While ER4043 possesses slightly lower shear strength than ER5356, its superior resistance to hot cracking makes it indispensable for complex joint configurations where constraint is high.

This product is supplied in standard 36-inch cut lengths, cleaned and packaged to prevent oxide contamination during storage. It is suitable for use with 100% Argon shielding gas or Argon/Helium mixtures for thicker sections requiring greater heat input. Note that while ER4043 provides excellent weldability, it is not recommended for parts that will be anodized after welding, as the silicon content causes the weld bead to turn a dark gray color during the anodizing process.

Technical Specifications

  • Classification: AWS A5.10 ER4043
  • Diameter: 3/32" (2.4mm)
  • Tensile Strength: ~29,000 psi (typical)
  • Yield Strength: ~10,000 psi (typical)
  • Elongation: 8% in 2 inches
  • Melting Range: 1065°F - 1170°F
Additional Information
Alloy:ER4043
Diameter:2.5mm (3/32")
Process:TIG (GTAW)
Material:Aluminum
Length:36 in
AWS Classification:AWS A5.10, ER4043
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Welding Position:All Positions
Tensile Strength:29,000 PSI (Typical)
Chemical Composition:5% Silicon, Balance Aluminum
Packaging Description:10lb tube
Weld Process:TIG (GTAW)
AWS Spec:ER4043
Packaging:10 lb Tube
Brand:Nexalloy
Polarity:AC
Position:All Position

INCLUDED

  • 10 lb Box of Exocor ER4043 Aluminum TIG Rods (3/32" Diameter)
  • Product Information Sheet

APPLICATIONS

  • Automotive frames and drive shafts
  • Bicycle frames (6061 Aluminum)
  • Aerospace components
  • General fabrication of 6xxx series alloys
  • Repair of aluminum castings (356.0)
  • Recreational equipment and trailers

FAQ

ER4043 contains silicon, which improves fluidity and crack resistance, making it ideal for 6061 alloys. ER5356 contains magnesium, making it stronger and better for anodizing, but less fluid.

Yes, ER4043 is the most common filler metal recommended for welding 6061 base materials due to its crack resistance.

100% Argon is the standard shielding gas. For very thick sections, an Argon/Helium mix can be used to increase heat input.

No, if color matching is important. The silicon in ER4043 will turn the weld bead a dark gray or black color after the anodizing process.

This item (EX4043000000930T00) is 3/32 inch (approximately 2.4mm) in diameter.

Yes, ER4043 is often used to weld cast aluminum alloys like 356.0 because the high silicon content matches the chemistry of many castings.

Typical as-welded tensile strength is approximately 29,000 psi, though this depends on the base metal and welding procedure.

Store in a clean, dry environment at constant temperature to prevent condensation and oxide formation. Keep the box closed when not in use.