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404336416C - Nexalloy 4043 Aluminum MIG Wire 3/64" 16lb Spool

Packaging: 16lb spool
$14.84/lb $148.48/16lb spool only $9.28/lbSave 37%

In stock

OVERVIEW

Nexalloy 4043 Aluminum MIG Wire – Precision & Performance

The Nexalloy 4043 Aluminum MIG Wire is a premium-grade filler metal designed for professional industrial applications. Classified as ER4043, this wire contains approximately 5% silicon, a key additive that lowers the melting point and enhances the fluidity of the weld pool. This characteristic makes it an exceptional choice for welders seeking superior wetting action and a smooth, consistent bead profile. It is widely recognized in the industry for its ability to minimize hot cracking, particularly when welding heat-treatable base alloys such as the 6000 series (e.g., 6061-T6).

This 16 lb spool is precision-wound to ensure tangle-free feeding, which is critical for automated or high-volume manual welding operations. The 3/64" (approximately 1.2mm) diameter is a standard size for medium-to-heavy fabrication tasks, offering a balance between deposition rate and control. The wire produces a bright, aesthetically pleasing finish with significantly less smut than magnesium-alloyed wires like 5356, reducing post-weld cleanup time.

At Josef Gas, we recommend Nexalloy 4043 for general purpose aluminum welding where high shear strength is not the primary concern. It is compatible with 100% Argon shielding gas or Argon/Helium mixtures for thicker sections. Whether you are fabricating structural frames or repairing cast aluminum components, this wire delivers reliable, high-quality results.

Additional Information
Weld Process:MIG
AWS Spec :ER4043
Diameter:0.045, 3/64"
Packaging:16lb spool, 20lb spool
Polarity:DC+, AC
Position:All Position
Material Composition:Aluminum (5% Silicon)
Alloy:4043
Spool Size:16 lb
Wire Diameter:3/64 in
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Tensile Strength:27,000 psi (approx)
----- new values below ----
Material Composition:Aluminum (5% Silicon)
Alloy:4043
Spool Size:16 lb
Wire Diameter:3/64 in
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Tensile Strength:27,000 psi (approx)
brand:nexalloy
aws-spec:er4043
diameter:3/64"
packaging:16lb-spool
weld-process:mig
polarity:dc
position:all-position

INCLUDED

  • 1x 16 lb Spool of Nexalloy 4043 Aluminum MIG Wire (3/64" Diameter)

APPLICATIONS

  • Automotive frames and body panels
  • Bicycle frames and components
  • Truck trailers and dump bodies
  • General aluminum fabrication
  • Welding 6061-T6 structural components
  • Repairing cast aluminum parts
  • Recreational vehicle manufacturing

FAQ

For most applications, 100% Argon is the standard shielding gas. For thicker materials (over 1/2 inch), an Argon/Helium mixture can be used to increase heat input.

While it is possible, ER5356 is generally recommended for 5000 series alloys like 5052 due to better strength match and color match after anodizing. 4043 is best for 6000 series.

This wire is 3/64 inch in diameter, which is approximately 1.2mm (often rounded to 0.047 inches).

4043 wire turns a dark gray color after the anodizing process. If color matching is critical for your project, consider using 5356 wire instead.

You must use U-groove drive rolls specifically designed for aluminum to prevent crushing the soft wire. V-groove rolls will deform the wire and cause feeding issues.

This is a 16 lb spool (typically 12-inch diameter). It fits most industrial wire feeders and larger MIG machines. Smaller hobby welders usually require 1lb or 5lb spools.

4043 flows better (wets out) and is less prone to cracking on heat-treatable alloys like 6061. It also produces a smoother, brighter bead.

CATALOGUE & SPEC SHEETS

Spec Sheet