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180424R15A - ESAB OK Tigrod 4043 - 2.4mm Aluminum TIG Welding Rod (5kg Tube)

Packaging: 5kg tube
$47.18/kg $146.40/5kg tube only $29.28/kgSave 38%

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OVERVIEW

Premium Aluminum TIG Welding Rods for General Fabrication

The ESAB OK Tigrod 4043 is a high-quality aluminum welding rod designed for Gas Tungsten Arc Welding (GTAW/TIG). This 2.4mm (approximately 3/32 inch) diameter rod is one of the most versatile and widely used aluminum filler metals in the industry. Supplied in a robust 5kg tube, it offers professional fabricators and industrial maintenance teams a reliable supply of premium filler metal that meets AWS A5.10 standards. The 4043 alloy is an aluminum-silicon mixture containing approximately 5% silicon, a formulation that provides distinct advantages over other aluminum grades.

One of the primary benefits of the ESAB ER4043 alloy is its exceptional fluidity. The addition of silicon lowers the melting point of the rod relative to the base metal, allowing the filler to flow smoothly and wet out the joint edges effectively. This characteristic makes it an excellent choice for welders of all skill levels, as it helps create a smooth, aesthetically pleasing bead profile with minimal effort. Furthermore, the silicon content significantly reduces the sensitivity of the weld to hot cracking, which is a common challenge when welding heat-treatable aluminum alloys. This makes the OK Tigrod 4043 particularly suitable for rigid structures or complex joint configurations where shrinkage stresses might otherwise cause defects.

This rod is specifically recommended for welding 6xxx series alloys (such as the ubiquitous 6061-T6), as well as 3xxx and 5xxx series alloys (with less than 2.5% magnesium). It is widely used in the automotive industry for repairing engine components, transmission housings, and frames, as well as in general fabrication, bicycle frame manufacturing, and light structural work. While 4043 is not recommended for parts that will be anodized for color matching (as the silicon turns the weld dark gray), it remains the industry standard for general-purpose aluminum welding where strength, ease of use, and crack resistance are paramount. The 2.4mm diameter is a perfect middle-ground size, offering enough deposition for medium-thickness plates while still being controllable on thinner sections.

Additional Information
Packaging Description:5kg tube
Weld Process:TIG
AWS Spec :ER4043
Diameter:2.4mm
Packaging:10lb tube, 5kg tube
Brand:Esab
Polarity:AC
Position:All Position
Material Composition:Aluminum Silicon Alloy (AlSi5)
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
AWS Classification:AWS A5.10, ER4043
----- new values below ----
Material Composition:Aluminum Silicon Alloy (AlSi5)
Rod Length:39 inches, 1000mm
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
AWS Classification:AWS A5.10, ER4043
Polarity:AC
Brand:Esab
AWS Spec:ER4043
Diameter:2.4mm
Packaging:5kg tube
Weld Process:TIG
Position:All Position

INCLUDED

  • 1 x 5kg Tube of ESAB OK Tigrod 4043 Aluminum TIG Rods (2.4mm x 1000mm)

APPLICATIONS

  • Welding 6xxx series alloys (e.g., 6061, 6063)
  • Automotive engine and transmission repair
  • Bicycle frame fabrication and repair
  • General aluminum sheet metal work
  • Repairing cast aluminum components
  • Marine hardware and fittings
  • Light structural aluminum framing

FAQ

ER4043 contains silicon, which improves fluidity and reduces crack sensitivity, making it easier to use and better for 6xxx series alloys. ER5356 contains magnesium, offering higher shear strength and a better color match for anodizing, but it is more prone to cracking in some applications.

Yes, ER4043 is one of the most common and recommended filler metals for welding 6061 base materials, especially when crack sensitivity is a concern.

100% Argon is the standard shielding gas for TIG welding aluminum with this rod. For thicker sections, an Argon/Helium mix can be used to increase heat input.

If color matching is important, no. The silicon in 4043 rods will turn the weld bead a dark gray or black color after the anodizing process. ER5356 is preferred for color anodizing.

These rods have a diameter of 2.4mm, which is approximately 3/32 of an inch.

Aluminum rods should be stored in a cool, dry place, preferably in their original packaging. Minimizing humidity exposure helps prevent the formation of hydrated oxides which can cause porosity in welds.

Yes, ER4043 is often the preferred choice for repairing cast aluminum parts because its high silicon content allows it to flow well and tolerate the impurities often found in castings.

You should use Alternating Current (AC) for TIG welding aluminum to ensure proper cleaning action of the oxide layer while welding.

CATALOGUE & SPEC SHEETS

Spec Sheet