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404336436C - Nexalloy ER4043 Aluminum TIG Welding Rod - 0.045 Inch - 10lb Tube

Packaging: 10 lb tube
$15.74/lb $98.40/10 lb tube only $9.84/lbSave 37%

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OVERVIEW

Premium Nexalloy 4043 Aluminum TIG Rods for Precision Fabrication

Discover the superior quality of Nexalloy 4043 Aluminum TIG Rods, specifically engineered for welders who demand consistency and performance. This 10lb tube of 0.045-inch diameter rods is an essential addition to any professional fabrication shop or serious hobbyist's arsenal. The ER4043 classification represents an aluminum-silicon alloy containing approximately 5% silicon, which is renowned for its excellent versatility and ease of use.

One of the standout features of this Nexalloy product is its exceptional fluidity. When molten, the 4043 alloy flows smoothly, wetting out the base metal effectively to create clean, aesthetically pleasing weld beads with minimal effort. This characteristic makes it particularly forgiving for welders of various skill levels and ensures strong fusion. The 0.045-inch diameter is finer than standard 1/16" or 3/32" rods, providing the welder with exacting control over heat input and filler deposition. This is critical when working on thin-gauge aluminum sheets, automotive tubing, or delicate repairs where burn-through is a concern.

Nexalloy utilizes proprietary manufacturing processes to ensure their rods are free from surface contaminants like oxides and oils, which are the leading causes of porosity in aluminum welding. By choosing this clean, high-quality filler metal, you reduce the risk of weld defects and rework. The 4043 alloy is the industry standard for welding 6000-series alloys (such as the ubiquitous 6061-T6) and is also suitable for 3000-series and cast aluminum alloys. Whether you are repairing an aluminum casting, fabricating a bicycle frame, or working on general architectural aluminum, these rods deliver reliable results.

Key Benefits for Josef Gas Customers:

  • Reduced Cracking: The silicon content significantly lowers the melting point and minimizes hot cracking, a common issue with aluminum.
  • Versatile Application: Compatible with a wide range of base metals, including wrought and cast aluminum.
  • Precision Size: The .045" size is perfect for fine detail work and controlling the weld puddle on thin materials.
  • Convenient Packaging: Supplied in a sturdy 10lb tube that protects the rods from moisture and physical damage.
Additional Information
Packaging Description:10 lb tube
Weld Process:TIG
AWS Spec :ER4043
Diameter:0.045
Packaging:10lb tube
Brand:Nexalloy
Polarity:DC+
Position:All Position
Material Composition:Aluminum-Silicon (AlSi5)
Length :36"
Alloy:4043
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
----- new values below ----
Material Composition:Aluminum Silicon (AlSi5)
Length:36"
Alloy:4043
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Brand:Nexalloy
AWS Spec:ER4043
Diameter:0.045
Packaging:10lb tube
Weld Process:TIG
Position:All Position

INCLUDED

  • 10 lb Tube of Nexalloy 4043 Aluminum TIG Rods (0.045" Diameter, 36" Length)

APPLICATIONS

  • Welding 6000 series aluminum alloys (e.g., 6061, 6063)
  • Automotive parts and heat exchangers
  • Bicycle frames and tubular structures
  • Repair of aluminum castings
  • General fabrication of thin-gauge aluminum sheet
  • Architectural aluminum structures

FAQ

ER4043 is primarily used for welding 6000 series aluminum alloys (like 6061) and cast aluminum alloys due to its excellent flow and resistance to hot cracking.

A 0.045" diameter rod is very thin for TIG welding and is used for precision work on thin gauge materials where controlling heat input and bead size is critical.

It is not recommended if color matching is important. The silicon in 4043 turns dark gray during the anodizing process. ER5356 is better for color matching.

100% Argon is the standard shielding gas for TIG welding aluminum. For specialized applications, Argon/Helium mixtures can be used.

Yes, ER4043 can weld 5052, but ER5356 is often preferred for 5xxx series alloys for better strength and color match.

Yes, Nexalloy TIG rods are manufactured with a high-quality surface finish, cleaned of oils and oxides to ensure porosity-free welds.

4043 (Al-Si) flows better and resists cracking but is softer. 5356 (Al-Mg) is stronger and matches anodizing better but flows less smoothly.

This product comes in a 10lb tube.