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535631636C - Nexalloy ER5356 Aluminum TIG Welding Rod 3/16" - 10lb Tube

Packaging: 10lb tube
$14.40/lb $90.00/10lb tube only $9.00/lbSave 37%

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OVERVIEW

Nexalloy 5356 Aluminum TIG Rods – Heavy-Duty Marine Grade Filler

The Nexalloy 5356 TIG Welding Rod (Internal SKU: NEX535631636) is a premium aluminum-magnesium filler metal designed for high-strength structural and marine applications. Supplied in a 10-pound tube, these 3/16-inch diameter rods are engineered for welding 5000-series aluminum base metals, specifically those with magnesium content exceeding 3%. This alloy is widely recognized in the industrial sector as the "marine grade" filler due to its exceptional resistance to corrosion, particularly in saltwater environments.

Unlike the softer 4043 alloy, the 5356 classification offers higher shear strength and superior ductility. It contains approximately 5% magnesium, along with trace amounts of manganese, titanium, and chromium. This specific chemical composition refines the grain structure of the weld deposit, reducing the risk of hot cracking while ensuring the weld bead matches the mechanical properties of the base material. For fabricators working on heavy-duty projects such as truck frames, ship hulls, or large storage tanks, the 3/16-inch diameter provides the necessary deposition rate to fill joints efficiently in thicker plate sections.

One of the standout features of Nexalloy 5356 is its post-weld finishing capability. When the finished assembly requires anodizing, this filler metal provides a much closer color match to the base metal compared to 4043, which often turns dark gray or black. This makes it the preferred choice for architectural applications where aesthetics are critical. Additionally, the rod feeds smoothly and produces a stable arc under AC TIG welding conditions, allowing operators to maintain precise control over the puddle.

Key Industrial Benefits:

  • High Tensile Strength: Typically double that of 4043, making it ideal for structural components.
  • Corrosion Resistance: The addition of chromium and titanium enhances longevity in harsh marine atmospheres.
  • Anodizing Quality: Maintains a bright, metallic silver color after the anodizing process.
  • Feedability: The stiffer column strength of the 5356 alloy makes it easier to feed by hand without bending, especially in the 3/16" diameter.

Josef Gas provides this product in robust 10lb packaging to ensure shop inventory is maintained for substantial production runs. Whether repairing cast magnesium-aluminum parts or fabricating new pressure vessels, the Nexalloy 5356 ensures code-compliant, durable welds.

Additional Information
Packaging Description:10lb tube
Weld Process:TIG
AWS Spec :ER5356
Diameter:3.2mm, 3/16"
Packaging:10lb tube
Brand:Nexalloy
Polarity:AC
Position:All Position
Material Composition:5% Magnesium, Aluminum
Alloy:5356
Length :36"
Tensile Strength:38,000 PSI (Approx)
----- new values below ----
Material Composition:Aluminum, 5% Magnesium
Alloy:5356
Length:36"
Tensile Strength:38,000 PSI (Approx)
AWS Spec:ER5356
Brand:Nexalloy
Diameter:3/16"
Packaging:10lb tube
Weld Process:TIG
Polarity:AC
Position:All Position

INCLUDED

  • 1 x 10 lb Tube of Nexalloy ER5356 Aluminum TIG Rods (3/16" Diameter)

APPLICATIONS

  • Marine fabrication (boat hulls, superstructures)
  • Automotive bumpers and supports
  • Storage tanks and pressure vessels
  • Bicycle frames and components
  • Architectural structures requiring anodizing
  • Heavy transportation equipment

FAQ

ER5356 offers significantly higher tensile and shear strength and provides a much better color match if the part is anodized after welding. It is also more resistant to saltwater corrosion.

100% Argon is the standard shielding gas. For very thick sections where deeper penetration is needed, an Argon/Helium mixture can be used.

No, 3/16" (4.8mm) is a very thick rod intended for heavy plate welding (typically 1/4" thick and above). For thin sheet metal, use 1/16" or 3/32" rods.

Yes, ER5356 is commonly used to weld 6061 base metals, especially when high strength is required. However, 4043 is sometimes preferred for 6061 if crack sensitivity is a major concern and strength is secondary.

Aluminum TIG welding is almost exclusively done using AC (Alternating Current) to provide the necessary cleaning action to break up the oxide layer.

ER5356 is generally not recommended for service temperatures above 150°F (65°C) due to potential susceptibility to stress corrosion cracking.

Store in a cool, dry place. Keep the tube closed when not in use to prevent atmospheric moisture and shop dust from contaminating the rods, which causes porosity.

This product comes in a 10 lb (approx. 4.54 kg) tube.