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53561836C - Nexalloy ER5356 Aluminum TIG Welding Rods 1/8" (3.2mm) - 10lb Tube

Packaging: 10lb tube
$13.98/lb $87.40/10lb tube only $8.74/lbSave 37%

In stock

OVERVIEW

High-Performance Marine Grade Aluminum TIG Rods

The Nexalloy ER5356 Aluminum TIG Welding Rod is a premium 5% Magnesium alloy filler metal designed for high-strength structural and marine applications. With a diameter of 3.2mm (1/8") and a standard 36-inch length, this 10lb tube provides professional fabricators with a reliable consumable for critical aluminum welding tasks. The 5356 classification is the most widely used aluminum filler alloy next to 4043, but it offers distinct mechanical advantages that make it indispensable for specific industries.

Superior Corrosion Resistance

One of the defining characteristics of the Nexalloy 5356 is its resistance to corrosion, particularly in saltwater environments. The addition of magnesium, along with trace amounts of manganese, titanium, and chromium, creates a metallurgical structure that withstands harsh marine conditions far better than silicon-based alloys like 4043. This makes it the filler metal of choice for boat building, ship repair, and offshore structures.

Metallurgical Composition and Compatibility

This rod is engineered to weld 5000-series base metals (such as 5050, 5052, 5083, 5154, and 5356) and is also compatible with 6000-series alloys (like 6061 and 6063). While 4043 is often used for 6061, 5356 is preferred when the weldment requires higher shear strength or ductility. The rod produces a deposit with a typical tensile strength of approximately 38,000 psi (265 MPa), ensuring the weld joint is robust enough to handle significant stress loads.

Anodizing and Finishing

For applications requiring post-weld finishing, Nexalloy 5356 is superior to silicon-based alternatives. When anodized, 5356 welds turn a white color that closely matches the base metal, whereas 4043 welds typically turn dark gray or black, creating an unsightly contrast. This aesthetic advantage makes 5356 the preferred choice for architectural aluminum, bicycle frames, and automotive components where visual consistency is paramount.

Additional Information
Position:All Position
Material Composition:Aluminum-Magnesium (5% Mg)
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Tensile Strength:38,000 psi (Typical)
----- new values below ----
Material Composition:Aluminum-Magnesium (5% Mg)
Rod Length:36 inches
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Tensile Strength:38,000 psi (Typical)
Melting Range:1060°F - 1175°F
AWS Spec:ER5356
Brand:Nexalloy
Diameter:3.2mm
Packaging:10lb tube
Weld Process:TIG
Position:All Position

INCLUDED

  • 10 lb Tube of Nexalloy ER5356 Aluminum TIG Rods (1/8" Diameter, 36" Length)

APPLICATIONS

  • Marine fabrication and boat repair (hulls, transoms, railings)
  • Automotive bumpers and supports
  • Structural frames and bicycle frames
  • Architectural applications requiring anodizing
  • Storage tanks and pressure vessels
  • General fabrication of 5000 and 6000 series aluminum

FAQ

ER5356 contains magnesium and offers higher tensile and shear strength, better corrosion resistance, and a good color match for anodizing. ER4043 contains silicon, flows more easily (wetter puddle), and is less sensitive to cracking but turns black when anodized.

Yes, ER5356 is commonly used to weld 6061 aluminum, especially when higher strength or color matching for anodizing is required. However, for applications involving sustained high temperatures (above 150°F), 5356 may be susceptible to stress corrosion cracking.

100% Argon is the standard shielding gas for TIG welding aluminum. For very thick sections, an Argon/Helium mixture can be used to increase heat input and penetration.

Yes, Nexalloy 5356 is specifically designed with magnesium to provide excellent resistance to saltwater corrosion, making it the preferred choice for marine environments.

Aluminum TIG welding is performed using Alternating Current (AC). The amperage depends on the thickness of the base metal, not just the rod diameter.

Store aluminum rods in a clean, dry environment with stable temperature to prevent condensation. Keep the container closed when not in use to avoid contamination from shop dust or moisture.

Yes, ER5356 is the best choice for parts that will be anodized after welding. It anodizes to a white color that blends well with the base metal, unlike ER4043 which turns dark gray or black.

CATALOGUE & SPEC SHEETS

Spec Sheet