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63091200 - Bonarc ER309L Stainless Steel TIG Rod 0.045" (5kg Tube)

Packaging: 5kg tube
$52.00/kg $162.50/5kg tube only $32.50/kgSave 37%

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OVERVIEW

Premium Bonarc ER309L TIG Welding Rods for Industrial Fabrication

The Bonarc ER309L TIG Rod is a high-performance austenitic stainless steel filler metal designed to meet the rigorous demands of modern industrial welding. With a diameter of 0.045 inches and packaged in a convenient 5kg tube, this consumable is an essential inventory item for fabrication shops, maintenance departments, and petrochemical facilities. The ER309L classification indicates a composition similar to the standard 309 grade but with a restricted low carbon content (maximum 0.03%). This modification is critical for preventing intergranular carbide precipitation during the welding process, thereby maintaining the corrosion resistance of the weld zone without the need for post-weld heat treatment.

One of the primary industrial applications for the Bonarc ER309L is the joining of dissimilar steels. It is the industry-standard choice for welding austenitic stainless steels (such as 304 or 316) to carbon or low-alloy steels. The alloy's chemistry is balanced to provide a ductile, crack-resistant weld deposit even when diluted by the base metal. This makes it indispensable for structural repairs, equipment modification, and the fabrication of transition joints in piping systems. Additionally, it serves as an excellent buffer layer when cladding carbon steel with stainless steel, providing a stable foundation for subsequent layers of 308L or 316L.

Bonarc is known for consistent manufacturing quality, ensuring that these TIG rods deliver smooth feeding, stable arc characteristics, and excellent bead aesthetics. The rods exhibit high-temperature oxidation resistance, making them suitable for applications where components are exposed to heat. Whether used for welding AISI 309 base metals or for general-purpose dissimilar joining, these rods provide the reliability professional welders expect. The 5kg protective tube packaging ensures that the rods remain straight, clean, and free from contaminants until they are ready for use.

Key Industrial Benefits

  • Dissimilar Metal Joining: The go-to solution for welding stainless steel to mild steel with reduced cracking risk.
  • Corrosion Resistance: Low carbon content protects against intergranular corrosion in the heat-affected zone.
  • Versatility: Suitable for buffer layers, cladding, and welding heat-resistant castings.
  • Quality Assurance: Manufactured to meet AWS specifications for consistent performance.
Additional Information
Packaging:5kg tube, 10lb spool
Material Composition:Austenitic Stainless Steel
Wire Diameter:0.045"
AWS Classification:ER309L
Shielding Gas Requirement:100% Argon
Packaging Type:Tube
Weight:5kg
Applications:AISI 309, Buffer Layers, Dissimilar Steels
----- new values below ----
Material Composition:Austenitic Stainless Steel
Wire Diameter:0.045"
AWS Classification:ER309L
Shielding Gas Requirement:100% Argon
Packaging Type:Tube
Weight:5kg
Applications:Dissimilar Steels, Buffer Layers, AISI 309
Brand:BONARC
AWS Spec:ER309L
Diameter:0.045
Packaging:5kg tube
Weld Process:TIG
Grade:309

INCLUDED

  • 5kg Tube of Bonarc ER309L TIG Welding Rods (0.045" Diameter)

APPLICATIONS

  • Joining austenitic stainless steels (Type 304, 316) to carbon or low-alloy steels.
  • Welding AISI 309 stainless steel components.
  • Applying buffer layers on carbon steel prior to cladding with 308L.
  • Fabrication of chemical processing equipment and heat exchangers.
  • Repair and maintenance of power generation machinery.
  • Automotive exhaust systems involving dissimilar metals.

FAQ

ER309L is primarily used for welding dissimilar metals, such as joining stainless steel to mild steel, and for applying buffer layers.

The 'L' stands for Low Carbon. This reduces the risk of intergranular corrosion by minimizing carbide precipitation during welding.

For TIG welding (GTAW) with ER309L, 100% Argon is the standard shielding gas.

Yes, ER309L is the recommended filler metal for joining 304 stainless steel to mild or carbon steel.

No, this is a solid TIG rod (cut length) designed for the Gas Tungsten Arc Welding process.

These rods have a diameter of 0.045 inches.

The product comes in a tube weighing 5kg.

No, TIG welding with solid stainless rods uses inert gas (Argon) for shielding, not flux.