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63091600 - Bonarc ER309L Stainless Steel TIG Welding Rod - 1.6mm Diameter

Packaging: 5kg tube
$59.86/kg $187.05/5kg tube only $37.41/kgSave 38%

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OVERVIEW

High-Performance ER309L Austenitic Stainless Steel TIG Rods

The Bonarc ER309L TIG Welding Rod (1.6mm) is a premium-grade austenitic stainless steel filler metal designed for the most demanding industrial applications. Conforming to AWS A5.9 standards, this alloy is engineered with a high chromium and nickel content, providing exceptional resistance to oxidation and corrosion. The "L" designation indicates a low carbon composition (maximum 0.03%), which is critical for preventing intergranular carbide precipitation during the welding process. This feature ensures that the weld zone maintains its corrosion-resistant properties even after exposure to high temperatures, making it suitable for equipment that operates in harsh chemical environments.

One of the most significant technical advantages of ER309L is its ability to weld dissimilar metals. It is the industry-standard choice for joining mild steel or low-alloy steel to stainless steel grades like 304 or 316. The alloy composition is balanced to accommodate the dilution from the carbon steel base metal without forming brittle phases or cracking. Additionally, it serves as an excellent buffer layer when cladding carbon steel with stainless steel, providing a ductile transition zone before subsequent layers of 308L or 316L are applied.

The 1.6mm diameter offers precise control for the operator, making it particularly effective for welding thin-walled pipes, sheet metal fabrication, and root passes where heat input must be strictly managed to prevent distortion. Packaged in a durable 5kg tube, these rods are protected from moisture and contamination, ensuring consistent performance and arc stability. For industrial fabrication shops, petrochemical maintenance, and power generation facilities, the Bonarc ER309L provides the reliability and metallurgical integrity required for critical weldments.

Additional Information
Weld Process:TIG
AWS Spec :ER309L
Packaging:10lb tube, 5kg tube
Diameter:1.6mm
Polarity:DC+, DCEN
Material Composition:Austenitic Stainless Steel
Shielding Gas Requirement:100% Argon
Application:Buffer Layers, Dissimilar Metals
----- new values below ----
Material Composition:Austenitic Stainless Steel
Shielding Gas Requirement:100% Argon
Polarity:DCEN
Rod Length:1000mm
Application:Dissimilar Metals, Buffer Layers
Brand:bonarc
Diameter:1-6mm
AWS Spec:er309l
Packaging:5kg-tube
Weld Process:tig
Grade:309

INCLUDED

  • 5kg Tube of Bonarc ER309L 1.6mm TIG Rods

APPLICATIONS

  • Joining mild steel or low-alloy steel to stainless steels (e.g., 304, 316).
  • Welding heat-resistant steels such as AISI 309.
  • Applying buffer layers on carbon steel prior to stainless cladding.
  • Fabrication of furnace parts, kiln linings, and heat exchangers.
  • General maintenance and repair in chemical and petrochemical industries.
  • Sheet metal fabrication requiring precise heat control.

FAQ

ER309L is primarily used for welding dissimilar metals, such as joining mild steel (carbon steel) to stainless steel grades like 304 or 316.

For TIG welding with ER309L, 100% Argon is the standard shielding gas to ensure a clean, oxidation-free weld.

The 'L' stands for 'Low Carbon'. This reduces the risk of carbide precipitation at the grain boundaries, improving resistance to intergranular corrosion.

While you can, ER308L is the preferred match for 304-to-304 welding. ER309L is better suited for 309 stainless or dissimilar joints.

These rods have a diameter of 1.6mm, which is suitable for thin-gauge materials and precise root passes.

DCEN (Direct Current Electrode Negative), also known as Straight Polarity, is used for TIG welding stainless steel.

This product comes in a 5kg tube.

Yes, ER309L has excellent oxidation resistance at high temperatures, making it suitable for furnace parts and similar equipment.