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EX409CB00000350M00 - ER409Nb 0.035" Ferritic Stainless Steel MIG Wire - 33lb Spool

Packaging: 33lb spool
$16.42/lb $338.58/33lb spool only $10.26/lbSave 38%

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OVERVIEW

Premium Ferritic Stainless Steel Welding Wire for Industrial Applications

The Exocor ER409Nb 0.035" MIG Welding Wire is a high-performance ferritic stainless steel filler metal designed for precision and durability in demanding industrial environments. Classified as ER409Nb (formerly known as ER409Cb), this wire is specifically engineered to weld Type 409 stainless steels, which are widely utilized in the automotive industry for exhaust systems. The addition of Niobium (Columbium) to the alloy composition plays a critical role in the wire's performance. Niobium acts as a stabilizing element that forms carbides, thereby preventing the formation of chromium carbides at the grain boundaries. This stabilization significantly reduces the risk of intergranular corrosion and sensitization, ensuring the structural integrity of the weld even under high-temperature thermal cycling.

One of the standout features of this Exocor product is its high-quality copper coating. In automated and semi-automatic welding processes, feedability is paramount. The copper coating reduces friction within the liner and at the contact tip, promoting smooth, uninterrupted wire feeding. This results in a stable arc, reduced downtime for maintenance, and extended life for consumables such as contact tips and liners. Furthermore, the coating enhances electrical conductivity, allowing for efficient energy transfer and consistent weld penetration. Operators will appreciate the wide operating range this wire offers, maintaining stability across various parameters while minimizing spatter generation.

This 33lb spool is optimized for industrial production lines and heavy fabrication shops where volume and consistency are key. The wire produces a weld bead with excellent wetting characteristics, resulting in a flat, smooth profile that requires minimal post-weld grinding or finishing. The oxidation darkening of the bead is also reduced, leaving a cleaner finish. For fabricators working on catalytic converters, mufflers, manifolds, and tailpipes, the Exocor ER409Nb provides the metallurgical compatibility and mechanical properties necessary to meet stringent industry standards. It is an essential consumable for any facility specializing in the fabrication or repair of ferritic stainless steel components.

Key Technical Specifications

  • Classification: AWS A5.9 ER409Nb / ER409Cb
  • Diameter: 0.035 inches
  • Spool Weight: 33 lbs (15 kg)
  • Microstructure: Ferritic Stainless Steel
  • Stabilizer: Niobium (Columbium)
Additional Information
Packaging Description:33lb spool
Weld Process:MIG
AWS Spec :ER409CB
Packaging:25-33lb spool, 33lb spool
Grade:409
Diameter:0.035
Polarity:DC+
Brand:Exocor
Material Composition:Ferritic Stainless Steel
Wire Diameter:0.035"
Wire Type:Solid
Shielding Gas Requirement:97% Argon / 3% CO2, 98% Argon / 2% Oxygen
Spool Size:33lb
AWS Classification:ER409Cb, ER409Nb
Applications:Automotive Exhaust Systems, Catalytic Converters, Manifolds
Wire Finish:Copper Coated
----- new values below ----
Material Composition:Ferritic Stainless Steel
Wire Diameter:0.035"
Wire Type:Solid
Shielding Gas Requirement:98% Argon / 2% Oxygen, 97% Argon / 3% CO2
Spool Size:33lb
AWS Classification:ER409Nb, ER409Cb
Applications:Automotive Exhaust Systems, Catalytic Converters, Manifolds
Wire Finish:Copper-Coated
Brand:exocor
AWS Spec:er409cb
Diameter:0-035
Grade:409
Packaging:33lb-spool
Packaging Description:33lb-spool
Polarity:dc
Weld Process:mig

INCLUDED

  • 1 x 33lb Spool of Exocor ER409Nb 0.035" MIG Welding Wire

APPLICATIONS

  • Automotive exhaust systems (mufflers, tailpipes, catalytic converters)
  • Exhaust manifolds and headers
  • Ferritic stainless steel fabrication
  • High-temperature emission control systems
  • Agricultural equipment exhaust components

FAQ

For MIG welding with ER409Nb, a mixture of 98% Argon and 2% Oxygen or 97% Argon and 3% CO2 is typically recommended to ensure arc stability and proper wetting.

ER409Nb contains Niobium (also known as Columbium), which stabilizes the stainless steel to prevent intergranular corrosion and grain growth at high temperatures, whereas standard ER409 does not have this stabilization.

No, ER409Nb is a ferritic stainless wire designed for 409 grade base metals. For welding 304 stainless steel, you should use ER308L wire.

Yes, because it is a ferritic stainless steel, the weld deposit from ER409Nb wire will be magnetic, unlike austenitic stainless steels like 300-series.

This product comes on a standard industrial spool weighing 33 lbs (approximately 15 kg).

Yes, like most solid MIG wires, ER409Nb should be welded using Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

The copper coating improves electrical conductivity for a stable arc, reduces friction for smoother feeding through the gun liner, and helps prevent rust on the wire during storage.

Yes, ER409Nb is the industry standard for welding catalytic converters and other exhaust components made from 409 stainless steel.