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S526812-550 - Hobart ER308LSi .045 Stainless MIG Wire 550lb Drum

Packaging: 550lb drum
$31.10/lb $8,552.50/550lb drum only $15.55/lbSave 50%

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OVERVIEW

High-Performance Stainless Steel Welding Wire for Industrial Automation

The Hobart ER308LSi .045-inch MIG welding wire is a premium austenitic stainless steel filler metal designed for high-demand industrial environments. Packaged in a substantial 550 lb drum, this product is engineered to support continuous, high-volume manufacturing processes, including robotic cells and hard automation systems where downtime for consumable changeovers must be minimized. The wire conforms to AWS A5.9 classifications, ensuring consistent chemical and mechanical properties that meet rigorous industry standards.

The defining characteristic of this "Hi Sil" (High Silicon) variant is the increased silicon content, typically ranging between 0.65% and 1.00%. This chemical modification significantly alters the fluid dynamics of the molten weld pool. The elevated silicon lowers the surface tension of the liquid metal, promoting exceptional wetting action at the toes of the weld. This results in a flatter, smoother bead profile that requires less post-weld grinding and finishing. Furthermore, the improved fluidity allows for higher travel speeds, enhancing overall productivity without compromising weld integrity.

Metallurgically, the "L" designation indicates a low carbon content (maximum 0.03%), which is critical for preventing carbide precipitation during the welding process. This feature preserves the corrosion resistance of the base metal, particularly against intergranular corrosion, making it suitable for service environments where the weldment will be exposed to corrosive media. The wire is designed for joining base metals of similar composition, such as AISI Types 304, 304L, 308, and 308L. It operates on Direct Current Electrode Positive (DCEP) and performs optimally with shielding gas mixtures such as Argon/Oxygen or Argon/CO2.

The 550 lb drum packaging is a strategic asset for large-scale fabrication. It utilizes a payout system designed to ensure tangle-free feeding over long distances, which is essential for maintaining arc stability and precise wire placement in automated applications. By reducing the frequency of spool changes, manufacturers can achieve higher operational efficiency and throughput.

Additional Information
Packaging Description:550lb drum
AWS Spec :ER308LSI
Diameter:0.045
Packaging:550lb drum
Polarity:DC+
Weld Process:MIG
Grade:308 HISI
Material Composition:Stainless Steel
Wire Type:Solid
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix
Alloy:308LSi
Welding Position:All Position
----- new values below ----
Material Composition:Stainless Steel
Wire Type:Solid
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix
Alloy:308LSi
Welding Position:All Position
aws-spec:er308lsi
diameter:0-045
packaging:550lb-drum
polarity:dc
weld-process:mig
grade:308-hisi

INCLUDED

  • 1 x 550 lb Drum of Hobart ER308LSi .045" Stainless Steel MIG Wire

APPLICATIONS

  • Food and Beverage Industry: Fabrication of stainless steel tanks, piping, and processing equipment requiring sanitary finishes.
  • Petrochemical Plants: Welding of corrosion-resistant pipelines and storage vessels.
  • Pulp and Paper: Construction and repair of digesters and bleaching equipment.
  • General Fabrication: High-volume manufacturing of stainless steel components and structures.
  • Automotive Exhaust Systems: Robotic welding of stainless exhaust components.
  • Architectural Applications: Welding of stainless railings, cladding, and structural elements.

FAQ

The high silicon content improves the fluidity of the weld puddle and enhances wetting action. This results in flatter weld beads, smoother tie-ins at the toes of the weld, and potentially faster travel speeds compared to standard 308L wire.

For MIG welding with ER308LSi, a mixture of 98% Argon and 2% Oxygen is commonly used for spray arc transfer. Mixtures of Argon with 2-5% CO2 can also be used, as well as tri-mix gases (Helium/Argon/CO2) for short-circuit transfer modes.

No, ER308LSi is designed for joining stainless steels of similar composition (304, 308). For joining mild steel to stainless steel, an ER309L or ER309LSi wire is the correct choice.

You will need a drum payout kit or a conduit system (often called a 'wizard' or 'conduit') to guide the wire from the drum to the wire feeder. This setup is typical in robotic or stationary high-volume welding stations.

Yes, the 308L alloy is widely used in the food and beverage industry. The low carbon content helps prevent corrosion that could harbor bacteria, and the smooth bead profile of the Hi Sil version makes cleaning and polishing easier.

Stainless steel wire should be stored in a clean, dry environment with low humidity to prevent contamination. While stainless doesn't rust like mild steel, surface contaminants can affect weld quality. If stored properly in its original packaging, it has a long shelf life.

Yes, ER308LSi can be used for out-of-position welding, typically using the short-circuit transfer mode or pulsed MIG. However, the high fluidity might make vertical-up welding slightly more challenging than standard 308L without pulse capabilities.

This product meets the AWS A5.9 classification for ER308LSi.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet