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S520808-I26 - Hobart ER309/ER309L .035 Stainless Steel MIG Welding Wire, 30lb Spool

Packaging: 30lb spool
$37.40/lb $561.00/30lb spool only $18.70/lbSave 50%

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OVERVIEW

Technical Overview: Hobart 309/309L Stainless MIG Wire

The Hobart 309/309L is a premium quality solid gas metal arc welding (GMAW) wire designed to meet the rigorous demands of industrial fabrication. This wire carries a dual AWS classification of ER309 and ER309L, offering the higher strength of 309 with the lower carbon content of 309L to minimize carbide precipitation and intergranular corrosion. It is specifically engineered for joining base metals of differing compositions, such as 300-series stainless steels to carbon or low-alloy steels.

With a diameter of 0.035 inches, this wire is versatile enough for positional welding while providing sufficient deposition rates for thicker sections. The alloy composition includes elevated levels of Chromium and Nickel, which ensures that the weld deposit retains adequate corrosion resistance even after dilution by mild steel base metals. This makes it an excellent choice for applying buffer layers before cladding or for general dissimilar joining applications in petrochemical and power generation sectors.

Operable on Direct Current Electrode Positive (DCEP), the wire produces a smooth, stable arc with excellent wetting characteristics. It requires an external shielding gas, typically an Argon-rich mixture (e.g., 98% Argon/2% Oxygen or Argon/CO2 blends) to achieve optimal bead profile and penetration. The 30lb spool packaging is designed for standard industrial wire feeders, ensuring long run times and reduced changeover frequency.

Additional Information
Packaging Description:30lb spool
Diameter:0.035
Grade:309
Packaging:30lb spool
Polarity:DC+
Weld Process:MIG
Material Composition:Stainless Steel
AWS Classification:ER309/ER309L
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix, Tri-Mix
Welding Position:All Position
Applications:Buffer Layers, Cladding, Dissimilar Metal Joining
----- new values below ----
Material Composition:Stainless Steel
AWS Classification:ER309/ER309L
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix, Tri-Mix
Welding Position:All Position
Applications:Dissimilar Metal Joining, Buffer Layers, Cladding
Brand:Hobart
Diameter:0.035
Grade:309
Packaging:30lb spool
Polarity:DC+
Weld Process:MIG

INCLUDED

  • 1 x 30 lb Spool of Hobart 309/309L .035" MIG Welding Wire

APPLICATIONS

  • Joining 300-series stainless steel to carbon steel
  • Joining 300-series stainless steel to low-alloy steel
  • Buffer layers for cladding operations
  • Food and Beverage equipment fabrication
  • Petrochemical plant maintenance
  • Pulp and Paper industry machinery
  • General fabrication involving dissimilar metals

FAQ

For spray transfer, use 98% Argon / 2% Oxygen. For short circuit transfer, a Tri-mix (90% He / 7.5% Ar / 2.5% CO2) or an Argon/CO2 mix (like 98/2 or 95/5) is commonly used.

While it is physically possible, it is not recommended or cost-effective. 309L is designed for dissimilar metals. Using it on mild steel is expensive and unnecessary compared to ER70S-6.

Yes, when welding with stainless steel wire, it is highly recommended to use a Teflon, plastic, or carbon-fiber liner to prevent iron contamination from a steel liner, which can cause rust on the wire.

This product meets the requirements for AWS A5.9, classifications ER309 and ER309L.

The primary application is joining stainless steels (such as 304 or 316) to carbon or low-alloy steels, as well as depositing buffer layers before cladding.

This wire is designed to operate on Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

The 'L' stands for Low Carbon (0.03% max). This reduces the risk of carbide precipitation at the grain boundaries, thereby increasing resistance to intergranular corrosion.

309 alloys have good heat resistance, but for specific high-temperature service conditions, consult the engineering specifications. It is generally used for service temperatures up to roughly 700°F (370°C) in dissimilar applications to avoid sigma phase embrittlement over long durations.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet