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S483958-039 - Hobart Sterling AP 309/309L Stainless Stick Electrode 3/16"

Packaging: 21lb can
$37.94/lb $398.16/21lb can only $18.96/lbSave 50%

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OVERVIEW

Reliable Dissimilar Metal Joining for Industrial MRO

The Hobart Sterling AP 309/309L Stick Electrode is a premium consumable designed to solve one of the most common challenges in industrial maintenance: joining stainless steel to carbon steel. In complex facilities such as petrochemical plants, pulp and paper mills, and food processing centers, maintenance teams frequently encounter the need to repair or modify equipment where different steel grades meet. This 3/16-inch electrode provides a robust solution, depositing a high-alloy weld metal that accommodates the dilution from mild steel without cracking or compromising corrosion resistance.

Engineered with a low carbon content (0.04% maximum), the Sterling AP 309L significantly reduces the risk of carbide precipitation during the welding process. This feature is critical for maintaining the integrity of the stainless steel heat-affected zone, preventing intergranular corrosion that can lead to premature failure in harsh environments. The "AP" designation stands for All Position, ensuring that your maintenance crews can perform high-quality repairs on fixed assets, whether the joint is flat, vertical, or overhead. The 3/16-inch diameter is particularly suited for heavy fabrication tasks, filling large joints efficiently while maintaining excellent bead aesthetics.

Operational efficiency is key in MRO environments. This electrode is formulated to operate on both AC and DCEP currents, providing flexibility regardless of the power sources available on-site. The slag system is designed for easy detachment, often curling off by itself, which minimizes downtime spent on chipping and grinding. For procurement managers seeking a versatile, high-performance inventory staple for stainless repairs, the Hobart Sterling AP 309/309L delivers consistent quality and reliability.

Additional Information
Packaging Description:21lb can
Diameter:3/16"
AWS Spec :E309-16, E309L-16
Grade:309, 309L
Weld Process:Stick
Polarity:DCEP, AC
Packaging:Can
Rod Type:Stick Electrode
Core Material:Stainless Steel
Coating Type:Rutile
Welding Position:All Position
Applications:Buffer Layers, Dissimilar Metal Joining, General Fabrication
----- new values below ----
Rod Type:Stick Electrode
Core Material:Stainless Steel
Coating Type:Rutile
Welding Position:All Position
Applications:Dissimilar Metal Joining, Buffer Layers, General Fabrication
Brand:Hobart
Diameter:3/16"
AWS Spec:E309L-16, E309-16
Grade:309, 309L
Weld Process:Stick
Polarity:AC, DCEP
Packaging:Can

INCLUDED

  • Hobart Sterling AP 309/309L Stick Electrodes (3/16" Diameter)
  • Protective Can Packaging

APPLICATIONS

  • Joining 304/304L stainless steel to mild or low alloy carbon steel
  • Petrochemical plant piping and vessel repairs
  • Food and beverage equipment fabrication
  • Pulp and paper mill maintenance
  • Applying stainless steel overlay (cladding) on carbon steel
  • General fabrication involving dissimilar steel grades

FAQ

309/309L electrodes are primarily used for welding dissimilar metals, specifically joining stainless steel (like 304) to mild or carbon steel. They are also used for the first layer of cladding on carbon steel.

Yes, the Hobart Sterling AP 309/309L is designed to operate smoothly on both AC (Alternating Current) and DCEP (Direct Current Electrode Positive).

AP stands for 'All Position', indicating that the electrode is formulated to be used in flat, horizontal, vertical, and overhead welding positions.

Yes, 3/16" is considered a larger diameter, typically used for welding thicker materials (1/4" and up) where higher deposition rates are required.

The 'L' stands for Low Carbon. This reduces the risk of carbide precipitation and sensitization in the weld, which preserves corrosion resistance in the heat-affected zone.

The Sterling AP series is known for excellent slag detachment. In many cases, the slag is self-peeling or requires only a light tap to remove.

While it can be used, 308L is the standard for 304-to-304 welding. 309L is specifically richer in alloy to handle the dilution when welding to mild steel.

Like all stainless electrodes, they should be kept dry. If the can is opened, storing them in a rod oven is recommended to prevent moisture pickup and porosity.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet