EX309LSI-045M - ER309LSi .045 Stainless MIG Wire 33lb Spool

High-Performance Stainless Steel Joining Solution

The Exocor ER309LSi Stainless Steel MIG Wire is a premium consumable designed for the rigorous demands of industrial fabrication. This 0.045-inch (1.2mm) solid wire is supplied on a 33lb (15kg) spool, making it an economical choice for high-volume production environments. The wire is classified under AWS A5.9 as ER309LSi, a designation that highlights its specialized chemical composition. The "309" grade indicates a high chromium (approx. 23-25%) and nickel (approx. 12-14%) content, which provides exceptional oxidation resistance and high-temperature strength. This alloy is specifically formulated for welding dissimilar metals, a common requirement in structural and manufacturing applications.

The "L" in the classification stands for Low Carbon (maximum 0.03%). This controlled carbon content is critical for preventing carbide precipitation at the grain boundaries during the welding process. By minimizing sensitization, the wire ensures that the weld zone maintains its corrosion resistance, even in harsh environments, preventing intergranular corrosion that can lead to premature failure. This makes it suitable for applications where the weldment will not be annealed after welding.

The "Si" denotes a higher Silicon content (0.65-1.00%) compared to standard 309L wires. Silicon acts as a deoxidizer and significantly lowers the surface tension of the molten weld pool. For the fabricator, this translates to superior wetting action. The puddle flows out more readily towards the toes of the weld, creating a flatter, smoother bead profile with excellent tie-in. This reduces the need for post-weld grinding and finishing, saving valuable labor time.

Primary applications for this wire include joining 304 or 309 stainless steels to carbon steels or low-alloy steels. It is widely used in the petrochemical, power generation, and food processing industries. Additionally, it serves as an excellent buffer layer when cladding carbon steel with 308 or 316 stainless steel, accommodating the dilution from the base metal without cracking. The wire is precision-layer wound to ensure consistent feeding conductivity and arc stability.