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100999 - ER309LSi .035 Stainless MIG Wire 33lb Spool

Packaging: 33 lb spool
$15.64/lb $322.74/33 lb spool only $9.78/lbSave 37%

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OVERVIEW

Premium ER309LSi Stainless Steel MIG Wire for Industrial Fabrication

The Central Wire ER309LSi .035" Stainless Steel MIG Wire is a high-performance consumable designed for demanding industrial applications requiring the joining of dissimilar metals. Packaged on a standard 33lb spool, this wire is engineered to meet the rigorous standards of the AWS A5.9 specification. The "LSi" designation indicates a modification to the standard 309L analysis; it features a higher silicon content (typically 0.65-1.00%) which significantly enhances the wetting characteristics of the molten weld pool. This results in a smoother bead profile, improved tie-in at the toes of the weld, and greater arc stability compared to standard 309L wires.

This wire is the industry standard for welding Type 309 stainless steel, but its primary utility in the MRO and fabrication sectors lies in its ability to join carbon steels or low-alloy steels to stainless steels (such as 304 or 316). It is also extensively used for depositing buffer layers on carbon steel prior to the application of 308 or 316 cladding. The low carbon content (maximum 0.03%) minimizes carbide precipitation during the welding process, thereby preserving the corrosion resistance of the weldment and protecting against intergranular corrosion.

Central Wire's precision layer winding technology ensures that the wire feeds smoothly through MIG gun liners and drive rolls, reducing downtime caused by bird-nesting or feed interruptions. This product is compatible with various shielding gas mixtures, including Argon/CO2 (98/2) and Argon/Oxygen blends, making it versatile for different shop setups. Whether used for petrochemical equipment, heat exchangers, or general structural repairs involving mixed metallurgy, this ER309LSi wire delivers consistent, high-quality results.

Additional Information
Packaging Description:33 lb spool
Weld Process:MIG
AWS Spec :ER309LSI
Packaging:25-33lb spool, 33lb spool
Grade:309 HISI
Diameter:0.035
Polarity:DC+
Brand:Central Wire
Material Composition:Stainless Steel
Alloy Type:ER309LSi
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix, Tri-Mix
Spool Size:33lb
Tensile Strength:85,000 PSI (Typical)
Current Type:DCEP (Direct Current Electrode Positive)
----- new values below ----
Material Composition:Stainless Steel
Alloy Type:ER309LSi
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix, Tri-Mix
Spool Size:33lb
Tensile Strength:85,000 PSI (Typical)
Current Type:DCEP (Direct Current Electrode Positive)
brand:central-wire
diameter:0-035
aws-spec:er309lsi
packaging:33lb-spool
weld-process:mig
polarity:dc
grade:309-hisi

INCLUDED

  • 1 x 33lb Spool of ER309LSi .035" Stainless Steel MIG Wire

APPLICATIONS

  • Joining Carbon Steel to Stainless Steel (e.g., 304 or 316)
  • Welding Type 309 Stainless Steel
  • Applying buffer layers or cladding on Carbon Steel
  • Petrochemical and chemical processing equipment
  • Automotive exhaust systems and manifolds
  • General maintenance and repair of mixed-metal structures

FAQ

The 'Si' stands for Silicon. ER309LSi has a higher silicon content (0.65-1.00%) than standard ER309L. This extra silicon improves the fluidity (wetting) of the weld puddle, resulting in a smoother bead appearance and better tie-in at the edges.

For MIG welding with ER309LSi, a mixture of 98% Argon and 2% CO2 is commonly used for spray transfer. Argon/Oxygen mixtures (98/2 or 99/1) are also effective. For short-circuit transfer, a Tri-Mix (90% Helium, 7.5% Argon, 2.5% CO2) is often recommended.

Yes, that is the primary application for ER309LSi. It is designed to join dissimilar metals, specifically carbon (mild) steel to austenitic stainless steels like 304 or 316.

This wire runs on DCEP (Direct Current Electrode Positive), also known as Reverse Polarity.

Yes, when welding with stainless steel wire, you should use a Teflon or plastic liner in your MIG gun to prevent contamination from the steel liner and to ensure smooth feeding.

Settings vary by gas and transfer mode, but typically range from 16-22 Volts and 80-160 Amps for short circuit, and higher (24-28 Volts, 180-220 Amps) for spray transfer.

ER309LSi provides good oxidation resistance up to approximately 2000°F, but for sustained high-temperature service, other alloys might be specified by the engineering design.

The 'L' indicates Low Carbon (max 0.03%). This reduces the risk of carbide precipitation at the grain boundaries during welding, which helps prevent intergranular corrosion in the final weld.