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95086 - Sil-Fos 5 Brazing Alloy 5% Silver Flat Rods 25lb Box

Packaging: 25lbs per pack
$3,153.00/pak

Usually ships within 3-5 business days

SKU: SF5-FLAT-36 Categories: ,

OVERVIEW

Technical Overview of Harris Sil-Fos 5 Brazing Alloy

The Harris Sil-Fos 5 is a copper-phosphorus-silver brazing alloy designed for the rigorous demands of the HVAC and refrigeration industries. Classified as AWS BCuP-3, this alloy contains 5% silver, approximately 6% phosphorus, and the balance copper. The addition of silver significantly improves the ductility of the alloy compared to standard copper-phosphorus rods (like BCuP-2), making it more resistant to vibration and thermal cycling common in compressor and condenser lines.

One of the primary technical advantages of Sil-Fos 5 is its wide melting range. With a solidus of 1190°F and a liquidus of 1495°F, it provides a substantial plastic range that allows operators to cap or fill loose connections effectively. This "sluggish" flow characteristic is particularly beneficial when brazing vertical up joints or when fit-up tolerances are not precise. The flat profile of these 36-inch rods further aids in controlling the deposition rate and heat input.

Chemically, the phosphorus content acts as a fluxing agent when joining copper to copper, eliminating the need for external flux and reducing the risk of flux entrapment. However, when brazing brass or bronze fittings, a high-quality Stay-Silv white or black flux is required to dissolve the surface oxides. Note that this alloy should strictly not be used on ferrous metals or nickel-based alloys, as the phosphorus can form brittle intermetallic compounds that compromise joint integrity.

Additional Information
Silver Content (%):5%
Diameter (mm):Flat
Packaging Description:25lb tube
AWS Classification:BCuP-3
Material Composition:80% Copper, 15% Phosphorus, 5% Silver
Melting Point:Solidus 1190°F, Liquidus 1495°F
Form:Flat Rod
Length:36 in
Applications:HVAC/R, Plumbing, Copper Brazing

INCLUDED

  • 25 lbs of Sil-Fos 5 Flat Brazing Rods (36" Length)
  • Protective Storage Box

APPLICATIONS

  • Air Conditioning and Refrigeration (HVAC/R) piping
  • Copper-to-copper plumbing connections
  • Evaporator and condenser coils
  • Hot and cold water lines
  • Installation of service valves and vibration eliminators

FAQ

No, flux is not required when brazing copper to copper because the phosphorus in the rod acts as a fluxing agent. However, if you are brazing copper to brass or bronze, you must use Stay-Silv white or black flux.

No. Phosphorus-bearing alloys like Sil-Fos 5 should never be used on ferrous metals (steel, iron) or nickel alloys. The phosphorus reacts with iron to form brittle phosphides that will cause the joint to fail.

Sil-Fos 5 contains 5% silver, while Sil-Fos 15 contains 15% silver. Sil-Fos 15 is more ductile and flows more fluidly, making it better for tight clearances and high-vibration areas. Sil-Fos 5 is more economical and better at filling wider gaps.

This rod meets the AWS A5.8 classification for BCuP-3.

Sil-Fos 5 has a solidus temperature of 1190°F (643°C) and a liquidus temperature of 1495°F (813°C).

Yes, Sil-Fos 5 produces high-strength joints capable of withstanding the higher pressures associated with R-410A refrigerant systems.

The flat profile allows for better control of the alloy amount being fed into the joint and can help in applying heat more evenly in certain positions.

The exact count varies by the specific cross-section dimensions, but a 25lb box contains a bulk quantity suitable for high-volume commercial use.