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95004 - Sil-Fos 0 Copper-Phosphorus Brazing Rod 3.2mm (25lb Tube)

Packaging: 25lb tube
$34.44/lb $855.50/25lb tube only $34.22/lbSave 1%

In stock

OVERVIEW

Technical Overview of Sil-Fos 0 Copper-Phosphorus Alloy

The Sil-Fos 0 (BCuP-2) brazing rod is a binary alloy composed primarily of copper and phosphorus, designed specifically for the joining of copper and copper alloys. This 3.2mm (approx. 1/8 inch) diameter rod is supplied in a bulk 25lb tube, making it an ideal inventory staple for high-volume industrial brazing operations, particularly in the HVAC and plumbing sectors. The inclusion of phosphorus in the alloy matrix serves a dual purpose: it lowers the melting point of the copper to a workable brazing range and acts as a deoxidizing agent. This unique chemical property allows the alloy to be self-fluxing when applied to pure copper base metals, eliminating the need for separate flux application and post-braze cleaning.

Metallurgically, Sil-Fos 0 exhibits a melting range with a solidus of approximately 1310°F (710°C) and a liquidus of 1475°F (802°C). This range provides the operator with a specific plastic range where the alloy is semi-molten, allowing for manipulation and capping of joints, although it is generally characterized by its high fluidity. It is engineered to flow quickly into tight capillary spaces (joint clearances of 0.001" to 0.003" are recommended for optimal strength). While it contains 0% silver, the copper-phosphorus bond provides excellent electrical conductivity and corrosion resistance, making it suitable for electrical connectors as well as fluid transport systems.

It is critical to note that this alloy should not be used on ferrous metals (steel, iron) or nickel alloys, as the phosphorus can form brittle intermetallic compounds (phosphides) at the interface, leading to joint failure. When brazing brass or bronze, a separate flux is required to dissolve the zinc oxides formed during heating. The 3.2mm diameter offers substantial alloy deposition per pass, suitable for larger pipe diameters and structural copper fittings found in commercial refrigeration and industrial heat exchangers.

Additional Information
Diameter (mm):3.2mm (1/8")
Packaging Description:25lb tube
Silver Content (%):0%
AWS Classification:BCuP-2
Material Composition:Copper, Phosphorus
Rod Type:Brazing Rod
Melting Range:710°C - 802°C
Flux Requirement:Self-fluxing on Copper

INCLUDED

  • 25lb Tube of Sil-Fos 0% Brazing Rods (3.2mm diameter)
  • Storage Tube

APPLICATIONS

  • HVAC/R refrigerant line installation and repair
  • Commercial and residential plumbing (copper water lines)
  • Electrical conductor joining (bus bars, grounding straps)
  • Heat exchanger fabrication
  • General copper-to-copper brazing

FAQ

No, flux is not required when brazing copper to copper. The phosphorus in the rod acts as a fluxing agent. However, if you are brazing brass or bronze, you must use a suitable brazing flux.

This product contains 0% silver. It is a binary alloy of Copper and Phosphorus (BCuP-2).

No. Phosphorus-bearing alloys should never be used on ferrous metals or nickel alloys, as they form brittle phosphides that will cause the joint to fail.

Sil-Fos 0 has a solidus of 1310°F (710°C) and a liquidus of 1475°F (802°C).

Yes, copper-phosphorus brazing alloys are generally accepted for potable water systems, but always verify with local plumbing codes.

These rods are 3.2mm (approximately 1/8 inch) in diameter.

The count varies by exact density and length, but a 25lb tube of 3.2mm rods typically contains several hundred rods, intended for bulk industrial use.

This product meets the AWS A5.8 classification for BCuP-2.