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XX.954.T.093.36B - 954 Aluminum Bronze TIG Welding Rod - 3/32" x 36"

Packaging: 10 lb tube
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OVERVIEW

High-Performance Aluminum Bronze TIG Filler Metal

The XX.954.T.093.36B is a premium-grade Aluminum Bronze A-2 (ERCuAl-A2) TIG welding rod designed for high-stress industrial applications. Formulated to match the mechanical properties of C95400 cast aluminum bronze, this filler metal contains approximately 10% aluminum and 1% iron, resulting in a deposit with high tensile strength and exceptional ductility. It is engineered to provide superior resistance to corrosion, erosion, and cavitation, making it the standard choice for marine environments and fluid-handling components.

Metallurgically, this 954-grade alloy excels in wear applications. It develops a hardness range of 150-170 HB, offering excellent resistance to metal-to-metal wear and galling. This makes it an optimal solution for surfacing bearing journals, wear plates, and hydraulic pistons. The rod is manufactured with tight chemical composition controls to ensure consistent melting characteristics and defect-free deposits. It is suitable for joining aluminum bronzes, silicon bronzes, copper-nickel alloys, and even ferrous metals like cast iron or steel when a ductile, corrosion-resistant overlay is required.

For technical operators, the rod performs best under Direct Current Electrode Negative (DCEN) using pure Argon shielding gas. The 3/32" (2.4mm) diameter allows for precise heat control on medium-thickness base metals, ensuring proper fusion without overheating the heat-affected zone. Whether used for fabrication or critical repair, this filler metal meets rigorous AWS A5.7 specifications.

Additional Information
Diameter:2.5mm (3/32")
Length:36 in
Material:Aluminum Bronze (ERCuAl-A2)
Process:TIG (GTAW)
AWS Classification:ERCuAl-A2
Rod Type:TIG
Core Material:Aluminum Bronze
Diameter / Length:3/32" x 36"
Welding Position:All Positions
Polarity:DCEN
Applications:Marine Hardware, Bearings, Wear Plates, Dissimilar Metal Joining
Packaging:Box
Packaging Description:10 lb tube
Weld Process:TIG (GTAW)
Grade:Steel
Brand:N/A
Position:N/A

INCLUDED

  • 3/32" Diameter Aluminum Bronze TIG Rods
  • 36" Cut Lengths
  • Protective Packaging

APPLICATIONS

  • Marine hardware and ship propellers
  • Bearing surfaces and wear plates
  • Hydraulic pistons and pump housings
  • Joining aluminum bronze to steel
  • Repairing C95400 castings
  • Tool and die repair

FAQ

This rod meets the AWS A5.7 classification for ERCuAl-A2, commonly known as Aluminum Bronze A-2.

100% Argon is recommended for TIG welding with this rod. For very thick sections, a helium-argon mix can be used to increase heat input.

Yes, it is frequently used for overlaying steel to provide a wear-resistant or corrosion-resistant surface, and for joining dissimilar metals.

DCEN (Direct Current Electrode Negative) is the standard polarity for TIG welding with aluminum bronze filler.

The rod diameter is 3/32 inch (approximately 2.4mm).

Preheating is often required for thick base metals (over 1/4 inch) to ensure proper fusion and prevent cracking, typically around 300°F - 400°F.

These are standard 36-inch cut lengths.

Yes, ERCuAl-A2 typically contains about 1% iron to refine the grain structure and increase strength.