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59403 - Avesta ER2209 Duplex Stainless TIG Rod 1.6mm (1/16") - 10lb Box

Packaging: 4.54 per kg
$83.02/kg

Package Price:

$376.91/4.54 per kg

Usually ships within 3-5 business days

OVERVIEW

High-Performance Duplex Stainless Filler Metal

The Avesta ER2209 TIG Rod is a premium-grade filler metal specifically engineered for the welding of duplex stainless steels, such as UNS S31803 and S32205 (commonly referred to as 2205). This 1.6mm (1/16") diameter rod is formulated to produce a weld metal with a microstructure consisting of an optimal balance of austenite and ferrite. This balanced phase distribution ensures superior mechanical properties, including higher yield strength and better toughness than standard austenitic stainless steels like 304 or 316.

One of the defining characteristics of the ER2209 alloy is its exceptional resistance to stress corrosion cracking (SCC), particularly in chloride-rich environments. Additionally, the high chromium (~22%), molybdenum (~3%), and nitrogen content provide a Pitting Resistance Equivalent Number (PREN) generally exceeding 35, offering outstanding resistance to pitting and crevice corrosion. This makes the Avesta ER2209 an essential consumable for critical fabrication in industries such as offshore oil and gas, chemical processing, desalination, and pulp and paper manufacturing.

Designed for the Gas Tungsten Arc Welding (GTAW) process, this rod performs best with 100% Argon shielding gas. It delivers clean, defect-free deposits suitable for rigorous radiographic inspection. The rods are precision-manufactured to ensure consistent diameter and surface cleanliness, minimizing the risk of weld contamination. Packaged in a durable 4.54 kg (10 lb) box, the product is protected against moisture and environmental contaminants during storage and transport.

Additional Information
Brand:Avesta
Diameter:1.6mm (1/16")
Grade:ER2209
Packaging Description:4-54-kg-box
Weld Process:TIG (GTAW)
Polarity:DCEN
AWS Classification:ER2209
Material Composition:Duplex Stainless Steel
Shielding Gas Requirement:100% Argon
Rod Length:36 inches
Tensile Strength:110,000 PSI (Approx)
Packaging:4.54 kg Tube
Position:N/A

INCLUDED

  • 4.54 kg (10 lb) Box of ER2209 TIG Rods
  • Certificate of Conformance (if applicable)

APPLICATIONS

  • Offshore oil and gas platforms and subsea pipelines
  • Chemical and petrochemical processing equipment
  • Desalination plants and seawater systems
  • Pulp and paper industry digesters and bleach washers
  • Structural components in marine environments

FAQ

It is used for welding duplex stainless steels, specifically grade 2205 (UNS S31803/S32205), offering high strength and corrosion resistance.

100% Argon is the standard shielding gas for TIG welding with ER2209.

While it can physically weld it, it is not recommended. You should use ER316L for 316 stainless. ER2209 is over-alloyed for 316 and is more expensive.

Use DCEN (Direct Current Electrode Negative), also known as Straight Polarity.

This box contains 4.54 kg, which is approximately 10 lbs of welding rod.

Yes, the 1.6mm (1/16") diameter is excellent for root passes and filling on duplex stainless steel pipe.

These are standard TIG cut lengths, typically 36 inches (approx. 914mm) long.