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15345 - Bohler HL 46-MC Metal Cored Wire 1.4mm (0.052") 16kg Spool

Packaging: 16kg per spool
$10.38/kg

Package Price:

$166.08/16kg per spool

Usually ships within 3-5 business days

OVERVIEW

High-Efficiency Seamless Metal-Cored Wire

The Bohler HL 46-MC is a premium copper-coated, seamless metal-cored wire designed for high-performance gas metal arc welding (GMAW). With a diameter of 1.4mm (0.052 inches) and supplied on a 16 kg spool, this wire is engineered to meet the rigorous demands of structural steel fabrication, shipbuilding, and heavy equipment manufacturing. It complies with AWS A5.18 E70C-6M H4 and EN ISO 17632-A standards, offering a reliable solution for unalloyed and fine-grained steels.

One of the defining technical characteristics of the HL 46-MC is its seamless manufacturing process. Unlike folded wires, this tubular wire is hermetically sealed, which provides exceptional resistance to moisture absorption. This results in extremely low diffusible hydrogen content (typically <3 ml/100g), significantly mitigating the risk of hydrogen-induced cracking. The copper coating enhances current transfer and reduces contact tip wear, making it an ideal choice for high-duty cycle applications, including robotic and automated welding cells.

The wire features a metal powder core that allows for higher current densities compared to solid wires. This translates to higher deposition rates and faster travel speeds, improving overall throughput. The slag formation is minimal, often appearing only as small islands of silica that are easily removed, reducing post-weld cleaning time. It operates effectively with mixed gases (Argon + 15-25% CO2) and can also be used with 100% CO2, although mixed gas provides the optimal arc characteristics and mechanical properties.

Technical Specifications:

  • Classification: AWS A5.18 E70C-6M H4
  • Diameter: 1.4mm (0.052")
  • Current Type: DC+ (DCEP)
  • Yield Strength: >460 MPa
  • Impact Energy: >47 J at -40°C
Additional Information
Brand:Bohler
Diameter:1.4mm (1/18")
Packaging:16 kg Spool
Weld Process:MIG (GMAW)
Polarity:DCEP
Wire Type:Metal-Cored
AWS Classification:E70C-6M H4
Shielding Gas Requirement:Argon/CO2 Mix (M21), CO2 (C1)
Wire Finish:Copper-Coated
Applications:Steel Construction, Shipbuilding, Mechanical Engineering, Robotic Welding
Mechanical Properties:Yield Strength: >460 MPa, Tensile Strength: 530-660 MPa
Packaging Description:16kg per spool
Grade:N/A
Position:N/A

INCLUDED

  • 1 x 16 kg Spool of Bohler HL 46-MC Metal Cored Wire (1.4mm / 0.052")

APPLICATIONS

  • Structural steel fabrication
  • Shipbuilding and offshore construction
  • Heavy machinery and equipment manufacturing
  • Automotive components
  • Robotic and automated welding lines
  • Vessel and tank construction

FAQ

The recommended shielding gas is a mixture of Argon and 15-25% CO2 (M21). It can also be used with 100% CO2 (C1), but mixed gas typically provides better arc stability and less spatter.

Metal-cored wires like HL 46-MC are primarily designed for flat and horizontal positions due to their fluid puddle. However, they can be used out-of-position (including vertical-up) if a pulsed arc transfer mode is used.

The AWS classification is AWS A5.18 E70C-6M H4.

It produces very minimal slag, typically appearing as small silicon islands that are easily removed, unlike flux-cored wires which produce a full slag covering.

The seamless design prevents moisture absorption from the atmosphere, ensuring extremely low diffusible hydrogen levels (H4) and reducing the risk of hydrogen-induced cracking.

This wire is designed to run on Direct Current Electrode Positive (DCEP), also known as DC+.

Yes, the Bohler HL 46-MC is excellent for robotic applications due to its consistent feeding, stable arc, and low spatter characteristics.