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190332 - Techniweld E4043 Aluminum Stick Electrode 3/32" (5lb Carton)

Packaging: 5lb ctn
$57.88/lb

Package Price:

$289.40/5lb ctn

Usually ships within 3-5 business days

OVERVIEW

Techniweld E4043 Aluminum Electrode (3/32") - Industrial Grade Repair Solution

The Techniweld E4043 Aluminum Electrode is a premium consumable designed for the Shielded Metal Arc Welding (SMAW) process, specifically tailored for aluminum alloys. Identified by the SKU 190332, this 5lb carton of 3/32-inch electrodes offers a reliable solution for maintenance, repair, and operations (MRO) professionals who encounter aluminum components in the field. Unlike wire welding processes that require bulky equipment and gas cylinders, these stick electrodes allow for portable and effective aluminum welding using standard DC power sources.

This electrode is classified as E4043, featuring an aluminum-silicon composition with approximately 5% silicon. This specific alloy blend is chosen for its excellent fluidity and ability to lower the melting point, which significantly reduces the risk of hot cracking—a common issue when welding heat-treatable aluminum grades. The heavy extruded white flux coating serves a dual purpose: it stabilizes the arc during the welding process and chemically cleans the base metal, lifting impurities to the surface as slag. This makes it an indispensable tool for repairing aluminum castings, sheets, plates, and architectural structures where TIG or MIG equipment may not be accessible.

For industrial procurement, the Techniweld E4043 represents a versatile inventory item. It is compatible with a wide range of base metals, including 3003, 3004, 5052, 6061, 6063, and casting alloys like 43, 355, 356, and 214. While primarily designed for arc welding with DCEP (Direct Current Electrode Positive) polarity, these rods can also function as brazing filler metal when used with oxy-acetylene torches, adding to their utility in a diverse workshop environment. Proper storage is recommended to maintain the integrity of the flux coating.

Additional Information
Packaging Description:5lb ctn
Weld Process:Electrode
Grade:Aluminum
Packaging:5lb ctn, 5lb tube
Brand:Techniweld
Diameter:2.5mm, 3/32"
Position:n/a
Polarity:DCEP, NA
AWS Classification:E4043
Material Composition:Aluminum-Silicon (5% Si)
Tensile Strength:29,000 PSI (approx)
Current Type:DC
----- new values below ----
AWS Classification:E4043
Material Composition:Aluminum-Silicon (5% Si)
Polarity:DCEP
Tensile Strength:29,000 PSI (approx)
Current Type:DC+
brand:techniweld
diameter:3/32"
grade:aluminum
packaging:5lb ctn
weld-process:electrode

INCLUDED

  • 5 lbs of E4043 Aluminum Electrodes (3/32" Diameter)
  • Moisture-resistant carton packaging
  • Instruction label

APPLICATIONS

  • Repair of aluminum castings and engine blocks
  • Maintenance of aluminum truck bodies and trailers
  • Fabrication of tanks and architectural structures
  • General repair of 6061, 5052, and 3000 series aluminum
  • Field repairs where gas shielding is difficult to maintain

FAQ

You should use Direct Current Electrode Positive (DCEP), also known as reverse polarity.

Yes, for thicker sections (typically above 1/8 inch), preheating to 300°F-500°F is highly recommended to ensure proper fusion and prevent cold lap.

These electrodes are designed primarily for DC+ operation. While some arc stability might be achieved on AC with high frequency, DCEP is the standard requirement.

E4043 is compatible with aluminum alloys such as 3003, 3004, 5052, 6061, 6063, and various casting alloys like 43 and 356.

The flux coating is hygroscopic (absorbs moisture). They should be stored in a dry place. If opened, keeping them in a rod oven or a sealed container with desiccant is best to prevent coating degradation.

Aluminum slag can be tenacious. It is important to chip and wire brush the slag completely between passes to prevent slag inclusions in the weld.

Yes, E4043 rods can often be used as brazing filler metal with oxy-acetylene torches, provided the flux coating is intact or additional aluminum flux is used.

The typical tensile strength for E4043 weld deposits is approximately 29,000 PSI (200 MPa), depending on the base metal dilution.