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XX.921.T.093.36A - Weld Mold 921 Tool Steel TIG Rod 3/32" - Hot Work Repair Alloy

Packaging: 10lb tube
$51.36/lb $495.90/10lb tube only $49.59/lbSave 3%

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OVERVIEW

Technical Overview of Weld Mold 921 Tool Steel TIG Rod

The Weld Mold 921 TIG Rod (Internal SKU: ER9210-332) is a premium specialty alloy engineered specifically for the maintenance, repair, and fabrication of hot work tool steels. With a diameter of 3/32" (0.093") and a standard length of 36 inches, this filler metal is formulated to address the rigorous demands of high-temperature industrial environments. The metallurgy of the 921 alloy is a complex balance of Chromium, Molybdenum, and Tungsten, designed to produce a deposit structure that remains stable under thermal cycling.

One of the primary failure modes in hot work tooling is "heat checking"—a network of fine surface cracks caused by rapid heating and cooling. Weld Mold 921 exhibits superior resistance to this phenomenon compared to standard generic tool steel fillers. It achieves a high as-welded hardness, typically in the range of 54 to 58 HRC, depending on base metal dilution and cooling rates. This hardness is retained even at elevated operating temperatures, ensuring that the dimensional integrity of dies, punches, and mandrels is preserved during production runs.

From a processing standpoint, this TIG rod requires strict adherence to preheat and post-weld heat treatment (PWHT) protocols typical of tool steel welding to prevent cracking in the heat-affected zone (HAZ). It is compatible with AISI H-series steels (such as H12, H13, H21) and other hot work grades. The rod is manufactured with tight tolerance controls on diameter and surface cleanliness, minimizing the risk of hydrogen inclusion or contamination in the weld pool. It is an essential consumable for MRO operations in forging plants, die casting facilities, and extrusion shops.

Metallurgical Properties

  • Alloy Base: Iron-based with Cr-Mo-W additions
  • Hardness: 54-58 Rockwell C (HRC)
  • Thermal Stability: Retains hardness up to approx. 1000°F (538°C)
  • Machinability: Grinding recommended; machinable with carbide tooling
Additional Information
Packaging Description:10lb tube
Weld Process:TIG
Grade:Hot Work, NA, Tool Steel
Packaging:10lb tube
Brand:n/a
Diameter:0.093", 2.5mm, 3/32"
Position:n/a
Polarity:NA
Length :36"
Rod Type:Bare Rod, TIG
Material Composition:Chromium-Molybdenum-Tungsten, Tool Steel
Welding Position:All Position
Applications:Hot Forging Dies, Punches, Shear Blades
Hardness:54-58 HRC
----- new values below ----
Rod Type:TIG, Bare Rod
Material Composition:Tool Steel, Chromium-Molybdenum-Tungsten
Diameter:0.093", 3/32"
Welding Position:All Position
Applications:Hot Forging Dies, Shear Blades, Punches
Hardness:54-58 HRC
brand:Weld Mold
diameter:3/32"
grade:Tool Steel, Hot Work
weld-process:tig
length:36"

INCLUDED

  • 1 x Tube of Weld Mold 921 TIG Rods (3/32" Diameter, 36" Length)
  • Packaging weight varies by order quantity (typically sold by pound)

APPLICATIONS

  • Repair of hot forging dies and hammer dies
  • Rebuilding hot shear blades and trimming dies
  • Restoration of extrusion mandrels and dummy blocks
  • Hardfacing of piercing punches and grippers
  • Repairing heat-check cracks in die casting inserts
  • General maintenance of AISI H-series tool steel components

FAQ

It is primarily used for the repair and hardfacing of hot work tool steels, such as forging dies, punches, and hot shear blades.

The weld deposit typically achieves a hardness of 54-58 HRC, depending on cooling rates and base metal dilution.

Yes, preheating is critical when welding tool steels to prevent cracking. The specific temperature depends on the base material, but generally ranges from 400°F to 900°F.

The deposit is very hard (up to 58 HRC). It can be machined with carbide tools, but grinding is often the preferred method for finishing.

This item (ER9210-332) is a 3/32" (0.093" or approx. 2.4mm) diameter TIG rod.

No, this specific SKU is a cut-length TIG rod (36" long). Weld Mold 921 may be available in wire form for MIG, but this item is for TIG (GTAW) only.

Yes, Weld Mold 921 is specifically formulated to provide excellent resistance to heat checking and thermal fatigue in hot work applications.

100% Argon is the standard shielding gas for TIG welding with this alloy to ensure a clean, oxidation-free weld pool.