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IANICUT00000930T00 - ERNiCu-7 Monel 60 TIG Rod - 3/32" (2.4mm) - 10lb Tube

Packaging: 10 lb tube
$79.62/lb

Package Price:

$796.20/10 lb tube

Usually ships within 3-5 business days

OVERVIEW

Premium ERNiCu-7 Nickel-Copper TIG Welding Rods

The ERNiCu-7 TIG Welding Rod is a high-performance nickel-copper filler metal designed specifically for the Gas Tungsten Arc Welding (GTAW) process. Commonly referred to by the trade name Monel 60, this alloy is engineered to meet the rigorous AWS A5.14 specifications. It features a composition primarily of nickel (approximately 65%) and copper (approximately 30%), with additions of titanium and manganese to control porosity and enhance weld strength. This specific chemical balance makes it the industry standard for welding nickel-copper alloys such as ASTM B127, B163, B164, and B165, widely known as Monel 400, R-405, and K-500.

One of the defining characteristics of ERNiCu-7 is its exceptional resistance to corrosion. It performs reliably in harsh environments involving sea water, salts, and reducing acids, particularly hydrofluoric and sulfuric acids. This makes it an indispensable consumable for fabrication in the marine, chemical processing, and petrochemical industries. Beyond joining nickel-copper alloys to themselves, this rod is also highly effective for dissimilar welding applications, such as joining nickel-copper alloys to carbon steel, or for overlaying steel surfaces to provide a corrosion-resistant cladding.

The manufacturing process of these rods ensures a clean, contaminant-free surface, which is critical for preventing weld defects in nickel alloy welding. Each 36-inch rod is straightened and cut to precise tolerances. The 0.093" (3/32") diameter offers versatility for various material thicknesses, allowing for precise heat input control. Packaged in a durable 10lb tube, the rods are protected from moisture and environmental contamination during storage and transport, ensuring they arrive ready for critical code work.

Technical Specifications:

  • Classification: AWS A5.14 ERNiCu-7
  • Common Name: Monel 60
  • Tensile Strength: Typically 70,000 psi (depending on base metal and procedure)
  • Elongation: Excellent ductility
  • Shielding Gas: 100% Argon or Argon/Helium mixtures
Additional Information
Brand:Josef
Weld Process:TIG (GTAW)
Diameter:2.5mm (3/32")
Packaging:10 lb Tube
Grade:Nickel Copper
AWS Classification:ERNiCu-7
Material Composition:Nickel-Copper (Monel)
Length:36 in
Shielding Gas Requirement:100% Argon, Argon/Helium Mix
Polarity:DCEN
Tensile Strength:70,000 psi (approx)
Packaging Description:10 lb tube
Position:N/A

INCLUDED

  • 10lb Tube of ERNiCu-7 TIG Welding Rods (36" Length)

APPLICATIONS

  • Marine fabrication (propeller shafts, sea water piping)
  • Chemical processing equipment (pumps, valves)
  • Desalination plants and evaporators
  • Heat exchangers
  • Offshore oil and gas platforms
  • Dissimilar welding (Monel to Steel)
  • Cladding and overlaying steel for corrosion resistance

FAQ

This rod is classified as ERNiCu-7 under AWS A5.14 standards, commonly referred to as Monel 60.

It is primarily used for welding nickel-copper alloys like Monel 400, R-405, and K-500. It is also used for joining these alloys to steel.

100% Argon is the standard shielding gas. For thicker sections, an Argon/Helium mixture can be used to increase heat input.

DCEN (Direct Current Electrode Negative) is the standard polarity for TIG welding nickel alloys.

Yes, ERNiCu-7 is frequently used to weld nickel-copper alloys to carbon steel or for overlaying steel.

Nickel alloys are very sensitive to embrittlement by sulfur, phosphorus, lead, and other low-melting-point elements. Thoroughly clean the weld area with a stainless steel wire brush and acetone to remove all grease, oil, and oxides.

These rods are 0.093 inches in diameter, which is equivalent to 3/32 inches (approx. 2.4mm).

Generally, preheat is not required for nickel-copper alloys unless the base metal is very thick or the ambient temperature is below freezing. Interpass temperature should be kept low (usually below 300°F) to prevent hot cracking.