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JH62TE-1/2 - Josef JH62TE 1/2-Inch Tubular Hardfacing Rods

Packaging: 5kg tube
$62.90/kg $303.65/5kg tube only $60.73/kgSave 3%

In stock

OVERVIEW

Extreme Abrasion Resistance with Tubular Technology

The Josef JH62TE-1/2 Hard Facing Tubular Electrode represents the pinnacle of wear protection technology for heavy industrial applications. Unlike traditional solid core electrodes with an extruded flux coating, this tubular electrode consists of a steel sheath filled with a high density of alloying powders, specifically high-chromium carbides. This construction method allows for a significantly higher percentage of hard phases in the weld deposit, resulting in superior abrasion resistance. With a nominal hardness range of 60-62 HRC, the JH62TE is engineered to withstand the most severe sliding wear environments found in mining, dredging, and aggregate processing.

The massive 1/2-inch diameter of this electrode is designed for high-deposition welding, allowing operators to cover large surface areas rapidly. This is critical when refurbishing massive components such as dragline buckets, crusher rolls, and shaker chutes where downtime must be minimized. The tubular design also promotes a smooth arc transfer and excellent slag detachability, despite the high alloy content. Metallurgically, the deposit forms a matrix of primary chromium carbides which act as a barrier against earth, sand, and mineral abrasion. It is important to note that while this electrode excels in abrasion resistance, it is designed for low-to-moderate impact applications; for high-impact zones, a buffer layer or a different alloy class may be recommended.

Operators can utilize the JH62TE on both AC and DC+ (Reverse Polarity) current settings. The electrode runs with a spray-type transfer that wets out evenly, reducing the need for extensive grinding post-weld. The high efficiency of the tubular design means less filler metal is wasted and more hardfacing alloy is deposited exactly where it is needed. Whether you are reinforcing auger flights or protecting dozer blades, the JH62TE provides the metallurgical integrity required to extend service life significantly.

Additional Information
Packaging Description:5kg tube
Grade:Hardfacing
Weld Process:Electrode
Diameter:1/2"
Position:Flat, Horizontal
Rod Type:Tubular Electrode
Hardness:60-62 HRC
Coating Type:Tubular / Flux Coated
Applications:Earthmoving, Mining, Severe Abrasion
Current Type:AC / DC
----- new values below ----
Rod Type:Tubular Electrode
Hardness:60-62 HRC
Coating Type:Tubular / Flux Coated
Applications:Severe Abrasion, Mining, Earthmoving
Current Type:AC / DC+
brand:Josef
grade:Hardfacing
weld-process:Electrode
diameter:1/2"
position:Flat, Horizontal

INCLUDED

  • 1 x Package of JH62TE 1/2" Hard Facing Tubular Electrodes
  • Storage and handling instructions

APPLICATIONS

  • Mining excavator buckets and teeth
  • Dredging cutter heads and pump casings
  • Agricultural tillage tools and plowshares
  • Rock crusher rolls and hammers
  • Cement mixer blades and chutes
  • Auger flights and screw conveyors
  • Earthmoving dozer blades and scrapers

FAQ

A tubular electrode consists of a metal sheath filled with alloying powders (like carbides), whereas a standard stick electrode is a solid wire with a flux coating. Tubular electrodes typically offer higher deposition rates and can contain a higher percentage of hardfacing alloys.

The JH62TE produces a weld deposit with a hardness of approximately 60-62 HRC (Rockwell C), making it highly resistant to abrasion.

No, the deposit is extremely hard (62 HRC) and is generally considered non-machinable. It can only be finished by grinding.

A 1/2" diameter electrode is very large and requires high amperage, typically in the range of 250-400+ Amps depending on the specific machine and travel speed. Check your machine's duty cycle.

The JH62TE is designed primarily for severe abrasion. While it has moderate impact resistance, for high-impact applications (like rock crushing hammers), a manganese or lower-hardness impact-resistant rod might be better as a base layer.

If applying to high-carbon steel or if multiple layers are needed, a buffer layer (like a low-hydrogen 7018 or a specific buildup rod) is recommended to prevent cracking and ensure good bonding.

This electrode can be operated on both AC (Alternating Current) and DC+ (Direct Current Electrode Positive).

It is generally recommended to limit hardfacing deposits like this to 2 layers to prevent stress cracking (check cracking). If more buildup is required, use a compatible buildup alloy first.