S614943-084 - Tube-Alloy 865-S MOD Metal Core Hardfacing Wire

Hobart Tube-Alloy 865-S MOD: Premium Hardfacing for Extreme Thermal Cycles

The Hobart Tube-Alloy 865-S MOD is a specialized gas-shielded metal-cored wire engineered to tackle one of the most challenging environments in the steel industry: the continuous caster roll. This 1/8-inch diameter wire comes in a substantial 600 lb drum, designed for high-volume, automated surfacing applications where downtime must be minimized and deposition rates maximized. As a tubular welding wire, it combines the high deposition efficiency of flux-cored wires with the clean, slag-free characteristics often associated with solid wires, although it is specifically a metal-cored product requiring shielding gas.

The core of this product's performance lies in its modified stainless steel composition. Standard hardfacing alloys often struggle with the rapid heating and cooling cycles—known as thermal cycling—that occur when hot steel slabs pass over water-cooled rolls. This cycling leads to "fire cracking," a network of surface cracks that can degrade the roll surface and mark the steel product. Tube-Alloy 865-S MOD is formulated expressly to resist this thermal fatigue. It maintains its integrity under extreme temperature fluctuations, providing a durable overlay that extends the service life of critical mill components significantly.

Beyond thermal resistance, this alloy provides excellent metal-to-metal wear properties. In the harsh environment of a steel mill, rolls are subjected to constant friction and pressure. The deposit created by this wire is tough and resistant to the abrasive forces of moving steel. The wire is manufactured to produce crack-free and porosity-free deposits, ensuring that the overlay is sound and free of defects that could lead to premature failure. For industrial operations looking to optimize their roll maintenance programs and reduce the frequency of part change-outs, the Hobart Tube-Alloy 865-S MOD offers a reliable, high-performance solution.

Key Benefits:

• Thermal Fatigue Resistance: Specifically designed to withstand the shock of rapid heating and cooling.
• High Deposition: Metal-cored construction allows for faster travel speeds and higher deposition rates compared to many solid wires.
• Quality Deposits: Delivers sound, porosity-free welds essential for critical surface overlays.