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S614729-084 - Hobart Tube-Alloy 868-S Hardfacing Wire 3/32 600lb Drum

Packaging: 600lb auto pak
$20.32/lb

Package Price:

$12,192.00/600lb auto pak

Usually ships within 3-5 business days

OVERVIEW

Hobart Tube-Alloy 868-S: Premium Submerged Arc Hardfacing Wire

The Hobart Tube-Alloy 868-S is a high-performance metal-cored wire specifically engineered for the submerged arc welding (SAW) process. Designed to deposit a low alloy, martensitic steel, this wire is the industry standard for applications requiring resistance to metal-to-metal wear combined with good impact strength. With a diameter of 3/32 inch, it provides excellent deposition rates and penetration profiles suitable for heavy industrial rebuilding.

This alloy produces a deposit with a hardness range of 34-42 HRC, making it tough enough to withstand significant load-bearing pressure while remaining machinable with carbide tools. This characteristic is crucial for applications where the restored part must be machined back to original dimensional tolerances. The Tube-Alloy 868-S is designed to be used with neutral fluxes, ensuring that the deposit chemistry remains consistent and predictable regardless of arc voltage variations.

Supplied in a substantial 600 lb Auto-Pak, this product is tailored for high-volume automation and continuous welding operations found in steel mills, mining maintenance shops, and heavy fabrication facilities. The bulk packaging minimizes downtime associated with spool changes, maximizing arc-on time and operational efficiency. Whether used for restoring crane wheels, mine car wheels, or tractor rollers, the Tube-Alloy 868-S delivers a sound, crack-resistant deposit that extends the service life of critical machinery components.

Technical Specifications

  • Process: Submerged Arc (SAW)
  • Wire Type: Metal-Cored
  • Deposit Type: Martensitic Steel
  • Hardness: 34-42 HRC
  • Machinability: Good (Carbide)
Additional Information
Packaging Description:600lb auto pak
Diameter:3/32 in
Packaging:600lb-auto-pak
Grade:Hardfacing
Weld Process:Submerged Arc
Wire Type:Metal-cored
Alloy Type:Martensitic Low Alloy
Hardness:34-42 HRC
Current Type:DC+ / AC
----- new values below ----
Wire Type:Metal-Cored
Alloy Type:Martensitic Low Alloy
Hardness:34-42 HRC
Current Type:DC+ / AC
Machinability:Good with carbide tools
brand:Hobart
diameter:3/32 in
packaging:600lb auto pak
grade:Hardfacing
weld-process:Submerged Arc

INCLUDED

  • 1 x 600 lb Auto-Pak of Tube-Alloy 868-S 3/32" Wire

APPLICATIONS

  • Crane Wheels
  • Steel Mill Rolls
  • Mine Car Wheels
  • Idlers and Rollers
  • Tractor Rollers
  • Cable Drums

FAQ

It is recommended to use a neutral flux to maintain the designed alloy chemistry and deposit properties.

Yes, the deposit is machinable using carbide tools, allowing parts to be finished to precise dimensions.

The typical hardness ranges from 34 to 42 HRC, depending on the cooling rate and number of layers.

Yes, Tube-Alloy 868-S is suitable for multiple layer buildup without a specific thickness limit.

The wire diameter is 3/32 inch (approx. 2.4 mm).

This product comes in a 600 lb (approx. 272 kg) Auto-Pak drum.

No, this is a submerged arc wire designed to be used with granular flux, not shielding gas.

It is primarily used for rebuilding crane wheels, mine car wheels, and various industrial rollers and idlers.