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9600.0555S - Josef S165 Universal High-Strength Maintenance Electrode 1.6mm

Packaging: 2.5 kg
$55.51/kg $133.98/2.5 kg only $53.59/kgSave 3%

In stock

OVERVIEW

The Ultimate Solution for Difficult Steel Repairs

The Josef S165 1.6mm Stick Electrode is a premium maintenance alloy designed to tackle the toughest welding challenges in the industrial repair sector. When standard mild steel electrodes fail, or when the base metal composition is unknown, the S165 delivers a weld deposit with exceptional mechanical properties. Engineered with a high-alloy chromium-nickel core, this electrode produces a ferritic-austenitic microstructure that offers extremely high tensile strength—typically exceeding 120,000 PSI—combined with excellent ductility.

This unique metallurgical balance makes the S165 virtually immune to cracking, even when joining dissimilar metals or welding on high-carbon, hard-to-weld steels. It is the go-to choice for maintenance professionals who need to repair broken parts rather than replace them. The 1.6mm diameter is particularly specialized, allowing for precise control on thin-gauge materials, delicate instrumentation, and small mechanical components where larger rods would burn through or deposit too much material.

Beyond its strength, the Josef S165 is designed for welder appeal. It features a smooth, stable arc that operates well on both AC and DC+ currents. The slag is self-releasing in many cases, and spatter is kept to a minimum, reducing post-weld cleanup time. Whether you are building up a worn shaft, repairing a cracked gear housing, or joining stainless steel to mild steel, the S165 provides a reliable, long-lasting bond that withstands severe shock and impact in service.

Key Performance Characteristics

  • Universal Compatibility: Successfully welds spring steel, tool steel, manganese steel, and dissimilar combinations.
  • High Strength & Toughness: Resists cracking under high stress and impact loads.
  • Precision Control: The 1.6mm size enables fine detail work on delicate parts.
  • Work Hardening: The weld deposit work-hardens, providing excellent wear resistance on buildup applications.
Additional Information
Brand:Josef
Diameter:1.6mm (1/16")
Weld Process:Stick (SMAW)
Position:All Position
Polarity:AC/DC
Grade:Steel
Rod Type:Stick, Maintenance Alloy
Tensile Strength:~120,000 PSI
Core Material:High Alloy Steel
Welding Position:Flat, Horizontal, Vertical, Overhead
Applications:Dissimilar Steels, Tool Steel, Broken Bolts, Springs
Packaging Description:2.5 kg
Packaging:2.5 kg Tube

INCLUDED

  • 1kg Tube of Josef S165 1.6mm Stick Electrodes
  • Moisture-resistant packaging
  • Instruction label

APPLICATIONS

  • Repairing broken leaf springs and coil springs
  • Joining dissimilar steels (e.g., stainless to carbon steel)
  • Extracting broken bolts and studs
  • Building up worn shafts and gear teeth
  • Repairing tool steels, dies, and punches
  • Welding unknown or "mystery" steels in maintenance
  • Patching cracks in heavy equipment frames

FAQ

The Josef S165 is a high-alloy specialty electrode with much higher tensile strength (~120,000 PSI vs 70,000 PSI) and superior ductility. Unlike 7018, it is designed to weld dissimilar and hard-to-weld steels without cracking.

Yes, the 1.6mm diameter is excellent for thin materials. It allows for low amperage settings, reducing the risk of burn-through while still providing a strong bond.

Absolutely. The S165 is specifically formulated for joining dissimilar metals, such as stainless steel to mild steel, preventing the cracking issues often associated with such joints.

For a 1.6mm (1/16") electrode, a range of approximately 25 to 50 Amps is typically recommended, depending on the material thickness and position.

While keeping electrodes dry is always best practice, the S165 coating is generally more moisture-resistant than low-hydrogen rods like 7018. However, storing them in a dry environment or a rod oven is recommended for optimal performance.

Yes, the 1.6mm S165 is famous for this application. You can build up a nub on a broken bolt inside a hole without welding the bolt to the threads, allowing for extraction.

The Josef S165 is versatile and runs smoothly on both Direct Current Electrode Positive (DCEP/DC+) and Alternating Current (AC).