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TG208093638 - Lincoln Techalloy 208 ERNi-1 TIG Rod 3/32" 10lb

Packaging: 10 tube
$88.42/lb $795.20/10 tube only $79.52/lbSave 10%

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OVERVIEW

Technical Overview of Lincoln Techalloy 208

The Lincoln Techalloy 208 is a premium TIG welding rod classified under AWS A5.14 as ERNi-1. Designed specifically for the welding of Nickel 200 and Nickel 201, this filler metal is engineered to address the specific metallurgical challenges associated with commercially pure nickel. One of the primary challenges in welding these alloys is the susceptibility to porosity caused by nitrogen and oxygen absorption in the molten pool. Techalloy 208 addresses this through precise alloying additions of Titanium and Aluminum. These elements act as potent deoxidizers and nitride formers, effectively scavenging impurities to produce sound, defect-free deposits.

This rod is characterized by its high nickel content (minimum 93%), which ensures that the weld metal retains the exceptional corrosion resistance of the base material. It is particularly effective in environments involving caustic soda, halides, and other alkaline chemicals. The metallurgical composition also makes it suitable for dissimilar metal joining, such as welding nickel alloys to carbon steel or stainless steel, provided proper dilution control is maintained.

Industrial applications for Techalloy 208 are concentrated in sectors requiring high-purity materials for corrosion resistance. This includes the fabrication of chemical processing equipment, synthetic fiber production machinery, and food processing hardware. The 3/32" (2.4mm) diameter offers a versatile heat input range, suitable for both root passes in pipe welding and fill passes in plate fabrication. Supplied in a 10lb tube, the rods are protected from atmospheric contamination until use.

Key Metallurgical Benefits

  • Porosity Control: Ti and Al additions react with dissolved gases to prevent void formation.
  • Corrosion Resistance: Matches the performance of Nickel 200/201 in reducing environments.
  • Dissimilar Capability: Effective for overlaying steel with a nickel corrosion-resistant layer.
Additional Information
Brand:Lincoln Electric
Diameter:2.5mm (3/32")
Packaging:10 lb Tube
Weld Process:TIG (GTAW)
AWS Classification:ERNi-1
Material Composition:Nickel, Titanium, Aluminum
Length:36 in
Shielding Gas Requirement:100% Argon, Argon/Helium Mix
Applications:Chemical Processing, Caustic Handling, Food Processing
Packaging Description:10 tube
Grade:N/A
Position:N/A
Polarity:N/A

INCLUDED

  • 10 lb Tube of Techalloy 208 (ERNi-1) TIG Welding Rods (3/32" Diameter)

APPLICATIONS

  • Chemical Processing Equipment
  • Caustic Soda Production & Handling
  • Synthetic Fiber Production
  • Food Processing Equipment
  • Dissimilar Welding (Nickel to Steel)
  • Overlaying/Cladding on Steel

FAQ

Techalloy 208 is classified as AWS A5.14 ERNi-1.

It is primarily designed for welding Nickel 200 and Nickel 201 base metals.

Aluminum and Titanium are added as scavengers to react with nitrogen and oxygen in the molten weld pool, preventing porosity.

Yes, it is suitable for dissimilar welding applications, such as joining nickel alloys to carbon or stainless steels.

100% Argon is typically used, though Argon/Helium mixtures can be used for hotter input on thicker sections.

These rods are 3/32 inch (2.4mm) in diameter and 36 inches in length.

No, this is a solid TIG welding rod (cut length) for the GTAW process.

This product comes in a 10lb (4.54kg) tube.

CATALOGUE & SPEC SHEETS

Safety Data Sheet