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113044G452 - Josef OW220 .045 Build-Up Flux Core Wire - 25lb Spool

Packaging: 11.36kg spool
$35.41/kg $388.40/11.36kg spool only $34.19/kgSave 3%

In stock

OVERVIEW

Restore and Rebuild with Josef OW220

The Josef OW220 .045 Build-Up Flux Core Wire is a premium welding consumable engineered specifically for the dimensional restoration of worn industrial parts. When heavy machinery components wear down due to friction and impact, simply applying a hardfacing layer is often insufficient. The OW220 provides the necessary structural integrity and bulk required to bring parts back to their original size before a final wear-resistant overlay is applied.

This 11.36kg (25lb) spool is designed for high-volume repair shops and industrial maintenance operations. The wire deposits a low-alloy steel material that exhibits excellent compressive strength, ensuring that it will not deform under the high loads often experienced by heavy equipment. Unlike brittle hardfacing alloys, the deposit from the OW220 is tough and crack-resistant, making it an ideal buffer layer that absorbs impact and prevents the harder top layer from spalling or cracking.

Machinability is a key feature of the Josef OW220. After welding, the deposit can be machined to precise tolerances, allowing for exact fitment of bearings, seals, or mating surfaces. This makes it indispensable for repairing shafts, trunnions, and rollers where dimensional accuracy is critical. Whether you are working in mining, construction, or agriculture, this flux-core wire offers the smooth feedability and consistent arc characteristics synonymous with the Josef brand.

By using Josef OW220 as your underlayment strategy, you extend the service life of your repairs. It acts as a shock-absorbing foundation, bridging the gap between the base metal and the final hardfacing layer. This systematic approach to repair ensures that your equipment stays in operation longer, reducing downtime and replacement costs.

Additional Information
Packaging Description:11.36kg spool
Weld Process:MIG
Grade:Build Up
Packaging:11.36kg spool, 11kg spool
Brand:Josef
Diameter:0.045
Position:All Position
Polarity:DC+
Wire Diameter:0.045"
Wire Type:Flux-Cored
Spool Size:11.36kg (25lb)
Applications:Buffer Layers, Dimensional Restoration
Material Composition:Low Alloy Steel
----- new values below ----
Wire Diameter:0.045"
Wire Type:Flux-Cored
Spool Size:11.36kg (25lb)
Applications:Dimensional Restoration, Buffer Layers
Material Composition:Low Alloy Steel
brand:josef
diameter:0-045
grade:build-up
packaging:11-36kg-spool
weld-process:mig
polarity:dc

INCLUDED

  • 1 x 11.36kg (25lb) Spool of Josef OW220 .045" Build-Up Flux Core Wire

APPLICATIONS

  • Rebuilding tractor rollers and idlers
  • Restoring worn shafts and trunnions
  • Repairing crane wheels and mine car wheels
  • Buffer layers for crusher hammers and mantles
  • Dimensional restoration of steel gears
  • General buildup of worn carbon steel parts

FAQ

It is used for rebuilding worn steel parts to their original dimensions and acting as a buffer layer before hardfacing.

Yes, the deposit is designed to be machinable, allowing you to restore parts to precise tolerances.

No, this is a build-up wire. It is intended to be used as an underlayment. For wear resistance, a hardfacing wire should be applied over the top of this build-up layer.

The spool weighs 11.36kg, which is approximately 25 lbs.

As a flux-cored wire, it typically requires a shielding gas (often CO2 or Argon/CO2 mix) depending on the specific sub-classification, though some build-up wires are open arc. Always check the spool label for specific gas parameters.

This wire is .045 inches in diameter.

This wire is generally designed for carbon and low-alloy steels. Specialized nickel-based consumables are usually recommended for cast iron repair.

Build-up wire has higher compressive strength than mild steel, preventing the softer base from deforming under a hardfacing layer, which could cause the hardfacing to spall off.