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2865-FCO-045 - Josef OW245 .045 Flux-Cored Build-Up Wire (25lb Spool)

Packaging: 11.36kg spool
$89.35/kg $980.03/11.36kg spool only $86.27/kgSave 3%

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OVERVIEW

Industrial Grade Build-Up Wire for Equipment Restoration

The Josef OW245 .045" Flux-Cored Build-Up Wire is a premium consumable designed for the restoration of worn carbon and low-alloy steel components. Engineered to provide a sound, crack-resistant foundation, this wire is essential for applications where parts have lost significant dimension due to wear and tear. Unlike final hardfacing layers which can be brittle and difficult to machine, the OW245 deposit is formulated to be tough, impact-resistant, and fully machinable with standard tooling.

This 11.36kg (25lb) spool is optimized for industrial wire feeders and delivers consistent arc characteristics. The flux-cored design ensures deep penetration and excellent fusion with the base metal, minimizing the risk of delamination under heavy loads. It is specifically intended to be used as a buffer layer or underlayment; it absorbs the high shrinkage stresses generated by subsequent layers of harder, more brittle hardfacing alloys. By using Josef OW245 to rebuild the part to near-original dimensions, you ensure the structural integrity of the repair while saving cost on more expensive hardfacing materials.

Ideally suited for heavy industrial environments, this wire excels in multi-pass applications. Operators can build up unlimited layers to restore geometry without the fear of checking or cracking that often accompanies standard hardfacing wires. Whether you are refurbishing crane wheels, tractor idlers, or trunnions, the Josef OW245 provides the reliability and performance required for critical maintenance operations.

Additional Information
Packaging Description:11.36kg spool
Weld Process:Electrode, MIG
Grade:Build Up
Packaging:11.36kg spool, 11kg spool
Brand:Josef
Diameter:0.045
Position:All Position
Polarity:DC+
Wire Type:Flux-Cored
Wire Diameter:0.045"
Spool Size:11.36kg, 25lb
Applications:Buffer Layers, Build-up, Restoration
----- new values below ----
Wire Type:Flux-Cored
Wire Diameter:0.045"
Spool Size:11.36kg, 25lb
Applications:Build-up, Restoration, Buffer Layers
Deposit Hardness:Moderate (Machinable)
brand:josef
diameter:0-045
grade:build-up
packaging:11-36kg-spool
weld-process:mig, electrode
polarity:dc

INCLUDED

  • 1 x 11.36kg (25lb) Spool of Josef OW245 .045" Flux-Cored Build-Up Wire

APPLICATIONS

  • Rebuilding worn tractor rollers and idlers
  • Restoring dimension to crane wheels and mine car wheels
  • Buffer layers for hardfacing on trunnions and shafts
  • Repairing worn gear teeth and sprockets
  • General buildup of carbon and low-alloy steels
  • Underlayment for shovel teeth and crushing equipment

FAQ

It is used for 'build-up' applications to restore dimension to worn steel parts before applying a final hardfacing layer.

Yes, the deposit from Josef OW245 is machinable with standard carbide tools, allowing you to reshape the part after welding.

While it resists impact well, it is designed as a base or buffer layer. For maximum wear resistance, a final layer of hardfacing wire is recommended on top.

As a flux-cored wire, it typically requires a shielding gas (often CO2 or an Argon/CO2 mix) unless specified as self-shielded on the specific batch label. Always check the spool for parameters.

The spool weighs 11.36kg, which is approximately 25 lbs.

Yes, unlike many hardfacing wires, Josef OW245 is designed for multi-pass applications and can be built up to significant thicknesses without cracking.

This wire is 0.045 inches in diameter.

Flux-cored wires generally run on DC+ (DCEP), but always verify with the specific data sheet for the alloy.