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8988.3655S - Josef C32 Nickel-Iron Cast Iron Welding Rods 3.2mm

Packaging: 1 kg per package
$145.00/kg $140.78/1 kg per package only $140.78/kgSave 3%

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OVERVIEW

Professional Cast Iron Repair Electrode

The Josef C32 Cast Iron Stick Electrode is a specialized maintenance consumable designed to tackle the unique challenges of welding cast iron. Engineered for professional welders and industrial maintenance teams, this 3.2mm electrode provides a reliable solution for repairing cracked or broken cast iron components. Whether working on grey, malleable, or nodular cast iron, the C32 formulation ensures a stable arc and deep fusion, resulting in high-strength joints that stand up to operational stresses.

One of the standout features of the Josef C32 is its machinability. Unlike standard steel electrodes that can leave hard, brittle deposits on cast iron, the C32 produces a weld bead that can be drilled, tapped, or machined after cooling. This is critical for repairs on engine blocks, pump housings, and gearboxes where precise tolerances must be restored. The electrode is also formulated to be tolerant of contaminants, making it effective even on castings that cannot be perfectly cleaned of oil or grease prior to welding.

Packaged in a convenient 1kg tube, these electrodes are easy to store and transport to the job site. The C32 runs smoothly on both AC and DC+ currents, offering flexibility depending on the available power source. Its controlled thermal expansion properties help minimize the risk of heat-affected zone (HAZ) cracking, a common issue in cast iron welding. For best results, preheating the base metal is recommended, though the C32 is also suitable for cold welding techniques involving short beads and peening.

Additional Information
Packaging Description:1 kg per package, 1 kg per tube
Weld Process:Electrode
Grade:Cast Iron
Packaging:1kg tube, n/a
Brand:Josef
Diameter:3.2mm
Position:All Position
Polarity:DC+, DC+ / AC, AC
Rod Type:Stick
Core Material:Cast Iron (Nickel-Iron)
Welding Position:All Position
Applications:Joining Steel to Cast Iron, Maintenance, Repair
----- new values below ----
Rod Type:Stick
Core Material:Cast Iron (Nickel-Iron)
Diameter / Length:3.2mm
Welding Position:All Position
Polarity:AC, DC+
Applications:Maintenance, Repair, Joining Steel to Cast Iron
brand:josef
diameter:3-2mm
grade:cast-iron
packaging:1kg-tube
packaging-description:1-kg-per-tube
weld-process:electrode
position:all-position
polarity:dc-ac

INCLUDED

  • 1 kg Tube of Josef C32 Cast Iron Stick Electrodes (3.2mm)

APPLICATIONS

  • Repairing cracks in engine blocks and cylinder heads
  • Restoring cast iron pump housings and impellers
  • Fixing broken gearboxes and transmission cases
  • Joining cast iron brackets to steel frames
  • Building up worn surfaces on machine bases
  • General maintenance and repair of agricultural equipment

FAQ

Yes, the Josef C32 produces a fully machinable weld deposit, allowing for drilling, tapping, and milling after the repair is complete.

Absolutely. The C32 is a Nickel-Iron type electrode which is excellent for joining dissimilar metals, specifically mild steel to cast iron.

The Josef C32 operates effectively on both AC (Alternating Current) and DC+ (Direct Current Electrode Positive/Reverse Polarity).

While preheating (typically 300-500°F) is recommended to minimize thermal shock and cracking, the C32 can be used with cold welding techniques (short beads, immediate peening) if preheating is not feasible.

For the 3.2mm (1/8") diameter, a current range of approximately 70 to 110 Amps is generally recommended, depending on the thickness of the material.

Yes, the flux coating is designed to help lift impurities, making it more tolerant of dirty or oil-soaked castings than standard rods, though cleaning is always best practice.

It is suitable for welding grey cast iron, malleable cast iron, and nodular (ductile) cast iron.