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8992.3655S - Josef C34 1/8" Cast Iron Repair Rods

Packaging: 5kg tube
$113.12/kg $546.10/5kg tube only $109.22/kgSave 3%

In stock

OVERVIEW

Reliable Cast Iron Repair with Josef C34

The Josef C34 3.2mm Cast Iron Stick Electrode is a premium maintenance consumable designed specifically for the challenging task of repairing and joining cast iron materials. Engineered to meet the rigorous demands of industrial repair shops and maintenance departments, this electrode excels in welding grey, malleable, and nodular cast iron. Whether you are repairing a cracked pump housing, rebuilding a gear tooth, or fixing an engine block, the C34 provides a sound, porosity-free weld deposit that integrates seamlessly with the base metal.

One of the standout features of the Josef C34 is its exceptional machinability. Unlike standard steel electrodes that can leave a hard, brittle deposit on cast iron, the C34 formulation ensures that the weld bead remains soft enough to be drilled, tapped, or machined after cooling. This is critical for repairs on mating surfaces or threaded holes. Additionally, the electrode is formulated to handle contaminated surfaces, biting through thin layers of oil or rust that are common in repair scenarios, although cleaning is always recommended for best results.

The electrode operates smoothly on both AC and DC+ polarity, offering a soft, stable arc with low spatter. This ease of use allows welders to focus on controlling heat input—a vital factor in preventing cracking when welding cast iron. The Josef C34 is also an excellent choice for dissimilar metal joints, such as welding cast iron to mild steel, providing a ductile transition zone that accommodates the different expansion rates of the materials.

Key Benefits for Maintenance

  • Crack Resistance: Special core wire and coating reduce stress in the weld zone.
  • Versatility: Joins various grades of cast iron and dissimilar metals.
  • User-Friendly: Easy slag removal and restart capabilities.
Additional Information
Packaging Description:5kg tube
Weld Process:Electrode
Grade:Cast Iron
Packaging:5kg tube
Brand:Josef
Diameter:3.2mm, 3.2mm (1/8")
Position:All Position
Polarity:DC+, DC+ / AC, AC
Rod Type:Stick Electrode
Core Material:Nickel-Iron
Welding Position:All Position
Applications:Cast Iron to Steel, Engine blocks, Pump Housings
----- new values below ----
Rod Type:Stick Electrode
Core Material:Nickel-Iron
Diameter:3.2mm (1/8")
Welding Position:All Position
Polarity:AC, DC+
Applications:Engine Blocks, Pump Housings, Cast Iron to Steel
brand:josef
diameter:3-2mm
grade:cast-iron
weld-process:electrode
position:all-position
polarity:dc-ac

INCLUDED

  • Josef C34 Cast Iron Stick Electrodes (3.2mm)
  • Protective packaging

APPLICATIONS

  • Repairing cracks in engine blocks and cylinder heads
  • Rebuilding worn gear teeth and sprockets
  • Fixing pump housings and valve bodies
  • Joining cast iron to mild steel structures
  • Correcting machining errors on castings
  • Maintenance of agricultural and heavy industrial machinery

FAQ

The Josef C34 is designed to operate on both AC (Alternating Current) and DCEP (Direct Current Electrode Positive). DCEP is often preferred for smoother arc control and deeper penetration.

Yes, the Josef C34 produces a fully machinable weld deposit, making it suitable for repairs on surfaces that need to be drilled, tapped, or milled after welding.

While the Josef C34 can be used for 'cold' welding techniques (short beads, peening, cooling between passes), preheating the casting to 500°F-1000°F is generally recommended for larger repairs to minimize thermal shock and cracking.

Absolutely. The Josef C34 is excellent for joining dissimilar metals, specifically for welding various grades of cast iron to mild steel.

For a 3.2mm (1/8") cast iron electrode, a typical amperage range is between 70A and 110A. It is best to use the lowest practical amperage to minimize heat input.

Like all stick electrodes, they should be stored in a dry place. If they have been exposed to moisture, re-baking according to standard low-hydrogen practices may be beneficial, though cast iron rods are generally less sensitive than low-hydrogen steel rods.

It is suitable for grey cast iron, malleable cast iron, and nodular (ductile) cast iron.