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9600.3655S - Josef S165 3.2mm High Tensile Maintenance Electrode

Packaging: 5kg tube
$68.90/kg $332.65/5kg tube only $66.53/kgSave 3%

In stock

OVERVIEW

Premium High-Strength Maintenance Electrode

The Josef S165 3.2mm Stick Electrode is a specialized welding consumable engineered specifically for the demanding requirements of industrial maintenance and repair operations (MRO). Unlike standard mild steel electrodes, the S165 is formulated with a high-alloy core designed to produce welds with exceptional tensile strength and ductility. This makes it the ideal choice for repairing parts that have failed under high stress, impact, or fatigue. The electrode's metallurgy is balanced to provide superior crack resistance, a critical factor when welding on rigid structures or aged machinery where the base metal composition may be fatigued or unknown.

One of the standout features of the Josef S165 is its versatility. It is capable of joining a wide range of steel grades, including carbon steels, low-alloy steels, and even dissimilar combinations. This universality reduces the need for maintenance teams to stock multiple types of specialty rods, streamlining inventory and simplifying the repair process. The 3.2mm (1/8") diameter is a standard size that offers a perfect balance between deposition rate and heat input, making it suitable for welding medium to heavy plate thicknesses commonly found in structural frameworks, heavy equipment, and industrial machinery.

Operability is a key focus of the S165 design. The electrode provides a smooth, stable arc that is easy to control in all welding positions, including vertical and overhead. This is essential for field repairs where parts cannot be repositioned. The slag system is designed to be self-releasing or easily detachable, minimizing post-weld cleanup time and reducing the risk of slag inclusions. Whether used on AC or DC+ current, the Josef S165 delivers consistent, high-quality results, ensuring that repairs are durable and equipment downtime is minimized.

In summary, the Josef S165 is not just a welding rod; it is a reliability solution. It empowers welders to tackle difficult repairs with confidence, knowing that the weld deposit will withstand the operational stresses of the equipment. From repairing cracked booms and shafts to joining structural supports, the S165 is the professional's choice for high-strength steel welding.

Additional Information
Packaging Description:5kg tube
Weld Process:Electrode
Grade:Steel
Packaging:5kg tube
Brand:Josef
Diameter:3.2mm
Position:All Position
Polarity:DC+ / AC
Rod Type:Stick
Application:Dissimilar Steels, High Strength Repair
Core Material:High Alloy Steel
----- new values below ----
Rod Type:Stick
Application:High Strength Repair, Dissimilar Steels
Core Material:High Alloy Steel
Brand:Josef
Diameter:3.2mm
Weld Process:Electrode
Position:All Position
Grade:Steel

INCLUDED

  • Josef S165 3.2mm Stick Electrodes
  • Moisture-resistant packaging

APPLICATIONS

  • Repairing cracked heavy equipment booms and arms
  • Joining dissimilar steel grades
  • Build-up of worn shafts and gears
  • Structural repairs on mining and construction machinery
  • Welding unknown or difficult-to-weld steels
  • Maintenance of agricultural implements

FAQ

The Josef S165 is a high-strength maintenance electrode designed for repairing cracks, joining dissimilar steels, and welding on parts where the steel grade is unknown or difficult to weld.

For a 3.2mm (1/8") electrode, a general amperage range is typically between 90 and 140 Amps, depending on the material thickness and welding position.

Yes, the Josef S165 is designed to operate smoothly on both AC (Alternating Current) and DC+ (Direct Current Electrode Positive) power sources.

Absolutely. The S165 is an all-position electrode, making it excellent for vertical-up and overhead welding often required in field repairs.

The S165 offers higher tensile strength and better crack resistance than standard 7018 rods, making it superior for repairing high-stress parts and joining dissimilar metals.

While keeping low-hydrogen type rods dry is always best practice, maintenance rods like the S165 are often packaged to resist moisture. However, for critical code work or if left open, a rod oven is recommended.

Yes, the S165 is often used for repairing cast steel parts due to its high ductility and crack resistance.