220909310 - Exocor ER2209 Duplex Stainless TIG Rod - 3/32" (10lb Tube)

Technical Overview of Exocor ER2209 TIG Rod

The Exocor ER2209 TIG Rod is a premium-grade filler metal specifically engineered for the Gas Tungsten Arc Welding (GTAW) of duplex stainless steels. Classified under AWS A5.9 as ER2209, this consumable is designed to weld base metals containing approximately 22% chromium, 5% nickel, and 3% molybdenum, such as UNS S31803 and S32205 (commonly known as 2205). The rod deposits a weld metal with a balanced ferrite-austenite microstructure, which is critical for maintaining the mechanical properties and corrosion resistance characteristic of duplex alloys.

One of the primary technical advantages of the ER2209 alloy is its high Pitting Resistance Equivalent Number (PREN), typically exceeding 35. This composition provides superior resistance to pitting and crevice corrosion, particularly in chloride-rich environments like seawater and chemical processing streams. Furthermore, the high tensile strength and yield strength of the deposited weld metal make it suitable for high-stress applications in offshore platforms, oil and gas pipelines, and pressure vessels. The 3/32" (2.4mm) diameter allows for precise heat input control, minimizing the risk of intermetallic phase formation which can occur if cooling rates are improper.

This product is supplied in a 10lb tube, ensuring material integrity and ease of storage. It is manufactured to strict quality standards to ensure consistent chemistry and diameter tolerance, facilitating automated or manual feeding. When used with 100% Argon shielding gas, Exocor ER2209 produces sound, porosity-free welds that meet rigorous radiographic standards required in heavy industrial fabrication.