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WM958T062T - D2 Tool Steel TIG Welding Rod - 1/16 Inch - 1lb Tube

Packaging: 1 lb tube
$96.50/lb

Usually ships within 3-5 business days

OVERVIEW

Premium D2 Tool Steel TIG Rod for Die Repair

The Exocor D2 Tool Steel TIG Rod (1/16" diameter) is a specialized filler metal designed for the repair and fabrication of cold work tools. Packaged in a convenient 1 lb tube, this product is essential for maintenance departments and tool & die shops that require high-performance alloys for extending the life of industrial tooling. D2 is a high-carbon, high-chromium air-hardening tool steel known for its exceptional wear resistance and ability to hold a sharp edge under heavy stress.

When dealing with expensive stamping dies, punches, and shear blades, replacement is often costly and time-consuming. Using Exocor D2 TIG rod allows skilled welders to rebuild worn surfaces and chipped edges with material that matches or exceeds the original base metal's properties. The 1/16" diameter is particularly well-suited for fine detail work where precise heat control is necessary to minimize the heat-affected zone (HAZ) and prevent cracking in these sensitive hardened base metals.

Technical Performance and Application

This alloy deposits a dense, porosity-free weld metal that is air-hardening. In its as-welded condition, it typically achieves a hardness range of 55-60 HRC, depending on the base metal dilution and cooling rate. It is specifically engineered to resist high-stress abrasion and mild impact, making it the go-to choice for blanking dies, thread rolling dies, and slitting cutters. Because D2 is an air-hardening steel, proper pre-heat and post-weld heat treatment procedures are often required to ensure the repair does not crack upon cooling.

Why Choose Exocor D2?

Exocor is a trusted name in specialty welding consumables, providing consistent chemistry and superior cleanliness in their TIG rods. The 1 lb tube packaging is ideal for maintenance, repair, and operations (MRO) inventories, ensuring you have the right amount of material for emergency repairs without the waste associated with bulk packaging. Whether you are refurbishing a worn shear blade or correcting a machining error on a new die, this D2 rod provides the reliability and performance professional welders demand.

Additional Information
Packaging Description:1 lb tube
Weld Process:TIG
Grade:D2, Hardfacing, Tool Steel
Packaging:1lb tube
Brand:Exocor
Diameter:1.6mm, 1/16" (1.6mm)
Position:All Position
Polarity:NA
Rod Type:TIG
Material Composition:D2 Tool Steel, High Carbon-High Chromium
Applications:Cold Work Tooling, Shear Blades, Tool & Die Repair
Shielding Gas Requirement:100% Argon
Hardness:55-60 HRC (As Welded)
----- new values below ----
Rod Type:TIG
Material Composition:D2 Tool Steel, High Carbon-High Chromium
Diameter:1/16" (1.6mm)
Applications:Tool & Die Repair, Cold Work Tooling, Shear Blades
Shielding Gas Requirement:100% Argon
Hardness:55-60 HRC (As Welded)
brand:exocor
diameter:1-6mm
packaging:1lb-tube
weld-process:tig
grade:Tool Steel, D2

INCLUDED

  • 1 lb Tube of D2 Tool Steel TIG Rods (1/16" Diameter)
  • Resealable Storage Tube

APPLICATIONS

  • Repairing stamping dies and punches
  • Rebuilding shear blades and slitting cutters
  • Restoring thread rolling dies
  • Hardfacing wear parts in cold work applications
  • Correcting machining errors on D2 tool steel parts
  • Plastic injection mold repair

FAQ

You should use 100% Argon shielding gas for TIG welding D2 tool steel to ensure a clean, oxidation-free weld puddle.

Yes, D2 is very sensitive to cracking. It is highly recommended to preheat the part to approximately 400°F - 600°F (200°C - 315°C) before welding and maintain this temperature during the process.

The as-welded hardness of this D2 rod is typically between 55 and 60 HRC, depending on cooling rates and base metal dilution.

While specifically designed for D2, it can be used on other high-carbon, high-chrome tool steels where abrasion resistance is the primary requirement, though matching the base metal is always best practice.

No, D2 is a cold work tool steel. For hot work applications (like forging dies or die casting), an H13 tool steel rod would be more appropriate due to its heat checking resistance.

Use DCEN (Direct Current Electrode Negative) for TIG welding with this rod.

This item comes in a 1 lb resealable tube, which helps protect the rods from moisture and contamination.