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EX80SD2-093T - ER80S-D2 3/32" TIG Welding Rod - 10lb Tube

Packaging: 10lb tube
$12.36/lb

Package Price:

$123.60/10lb tube

Usually ships within 3-5 business days

OVERVIEW

High-Performance Low Alloy TIG Welding Rod

The Exocor ER80S-D2 TIG Rod (3/32" diameter) is a premium quality low-alloy steel filler metal designed for the welding of high-strength, low-alloy (HSLA) steels. Packaged in a convenient 10lb tube, these 36-inch cut lengths are engineered to meet the rigorous demands of industrial fabrication, pressure vessel construction, and petrochemical infrastructure. The "D2" classification indicates a specific chemical composition rich in Manganese (Mn) and Molybdenum (Mo), which distinguishes it from standard mild steel rods like ER70S-6.

One of the primary technical advantages of ER80S-D2 is its Molybdenum content (approximately 0.50%). This addition significantly enhances the mechanical properties of the weld deposit, particularly its tensile strength and creep resistance at elevated temperatures. This makes the rod an excellent choice for applications where the weldment will be subjected to high stress or heat. Furthermore, the high levels of Manganese and Silicon serve as effective deoxidizers, scavenging oxygen and impurities from the weld puddle. This feature allows for sound, porosity-free welds even when the base material has minor surface contaminants such as mill scale or light rust, although proper surface preparation is always recommended for critical work.

This filler metal is widely specified for welding AISI 4130, 4140, and 8620 steels, often found in structural tubing, shafts, and gears. It produces X-ray quality welds that exhibit excellent ductility and impact toughness. The Exocor ER80S-D2 complies with AWS A5.28 and ASME SFA 5.28 specifications, ensuring consistent chemistry and performance batch after batch. Whether used for single-pass or multi-pass welding, this rod provides a stable arc, smooth bead profile, and reliable fusion, making it a staple in heavy industrial manufacturing and maintenance operations.

Key Industrial Applications

  • Pressure Vessels & Piping: Ideal for high-pressure steam pipes and boilers requiring creep resistance.
  • Structural Fabrication: Used in the construction of cranes, earthmoving equipment, and heavy machinery frames.
  • Automotive & Aerospace: Suitable for welding chromoly tubing in specialized transport applications.
Additional Information
Packaging Description:10lb tube
Weld Process:TIG
Grade:NA, Steel
Packaging:10lb tube
Brand:Exocor
Diameter:2.5mm, 3/32"
Position:All Position, n/a
Polarity:NA
AWS Classification:ER80S-D2
Material Composition:Low Alloy Steel, Manganese-Molybdenum
Shielding Gas Requirement:100% Argon
Tensile Strength:80,000 psi (min)
Applications:4130 Chromoly, High Strength Steels, Pressure Vessels
----- new values below ----
AWS Classification:ER80S-D2
Material Composition:Low Alloy Steel, Manganese-Molybdenum
Rod Length:36"
Shielding Gas Requirement:100% Argon
Tensile Strength:80,000 psi min
Applications:High Strength Steels, 4130 Chromoly, Pressure Vessels
Brand:Exocor
Diameter:3/32"
Packaging:10lb tube
Weld Process:TIG
Grade:Steel
Position:All Position

INCLUDED

  • 10lb Tube of Exocor ER80S-D2 TIG Rods (3/32" Diameter, 36" Length)
  • Product Label with Heat Number and Classification

APPLICATIONS

  • Welding AISI 4130, 4140, and 8620 alloy steels
  • Fabrication of roll cages and motorsports chassis
  • High-pressure piping and vessels
  • Heavy equipment repair (cranes, booms)
  • Petrochemical industry maintenance
  • Bicycle frames and aircraft fuselages

FAQ

ER80S-D2 contains Molybdenum and higher Manganese, providing higher tensile strength (80,000 psi min) and better high-temperature properties compared to the standard ER70S-2 mild steel rod.

Yes, ER80S-D2 is commonly used to weld 4130 Chromoly, especially for applications like roll cages and airframes where high strength and ductility are required. However, always consult the specific welding procedure specification (WPS) for your project.

100% Argon is the standard shielding gas for TIG welding with ER80S-D2 rods.

Preheat requirements depend on the base material thickness and carbon equivalent. For high-strength alloys like 4130, preheating is often recommended to prevent cracking, especially on thicker sections.

These rods have a diameter of 3/32 inches (approximately 2.4mm).

ER80S-D2 has high levels of deoxidizers (Manganese and Silicon) which help control porosity on slightly dirty or rusty steel, though cleaning the base metal is always best practice.

The weld metal typically exhibits a tensile strength of at least 80,000 psi (550 MPa) in the as-welded condition.

This product comes in a 10lb (approx. 4.54kg) protective tube.