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ED034097 - Lincoln ER100S-1 High-Strength TIG Rod 3/32" (10lb Tube)

Packaging: 10 lb tube
$32.60/lb $260.80/10 lb tube only $26.08/lbSave 20%

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OVERVIEW

Lincoln Electric ER100S-1 TIG Rod Overview

The Lincoln Electric ER100S-1 is a premium low-alloy TIG welding rod designed for joining high-strength steels where weld integrity and mechanical performance are paramount. Engineered to meet AWS A5.28 specifications, this consumable produces welds with a minimum tensile strength of 100,000 psi (690 MPa), making it an ideal choice for fabricating structural components that must withstand significant stress and loading.

The chemical composition of this wire features a precise blend of low carbon, high manganese, nickel, and molybdenum. This specific alloying approach ensures that the weld metal not only achieves high yield and tensile strengths but also maintains excellent ductility and notch toughness, even at lower temperatures. It is specifically recommended for welding quenched and tempered steels such as HY-80, HSLA-80, and T-1 structural steels, often found in heavy equipment, crane manufacturing, and military defense applications.

Each 10-pound tube contains 36-inch cut lengths of 3/32" (2.4mm) diameter rod. The manufacturing process at Lincoln Electric ensures a clean wire surface, free from contaminants that could introduce porosity or inclusions into the weld pool. This attention to surface quality promotes a stable arc, smooth metal transfer, and a visually appealing bead profile. When used with 100% Argon shielding gas, the ER100S-1 delivers consistent X-ray quality welds required for critical infrastructure and pressure vessel fabrication.

Professionals selecting the ED034097 SKU can rely on Lincoln's metallurgical expertise to provide a filler metal that matches the base material's mechanical properties, reducing the risk of weld failure in high-stakes environments.

Additional Information
Packaging Description:10 lb tube
Weld Process:TIG
Grade:NA, Steel
Packaging:10lb tube
Brand:Lincoln
Diameter:2.5mm, 3/32" (2.4mm)
Position:All Position, n/a
Polarity:NA
AWS Classification:ER100S-1
Tensile Strength:100 ksi (690 MPa)
Material Application:HSLA-80, HY-80, T-1 Steels
----- new values below ----
AWS Classification:ER100S-1
Rod Length:36"
Tensile Strength:100 ksi (690 MPa)
Alloy Composition:Nickel-Molybdenum-Manganese
Shielding Gas:100% Argon
Material Application:HY-80, HSLA-80, T-1 Steels
brand:lincoln
diameter:3/32" (2.4mm)
packaging:10lb-tube
weld-process:tig
grade:steel
position:all-position

INCLUDED

  • 10 lb Tube of ER100S-1 TIG Rods (3/32" x 36")

APPLICATIONS

  • Welding HY-80 and HY-100 steels
  • Fabrication of HSLA-80 (High Strength Low Alloy) components
  • Heavy equipment and crane manufacturing
  • Military and defense structural fabrication
  • Pressure vessels requiring high tensile strength
  • Quenched and tempered structural steels (T-1)

FAQ

This rod is classified as ER100S-1 according to AWS A5.28 specifications.

For TIG welding (GTAW), 100% Argon is the standard shielding gas recommended for this alloy.

The weld metal produced typically has a tensile strength of approximately 100,000 psi (690 MPa).

While it can weld mild steel, it is over-alloyed for that purpose. It is specifically designed for high-strength steels like HY-80 to match the base metal properties.

These are 3/32" (approx. 2.4mm) diameter rods, cut to 36 inches in length.

Yes, when welding high-strength steels like HY-80, proper preheat and interpass temperature controls are usually critical to prevent cracking.

This product comes in a 10 lb tube.

The wire contains Manganese, Nickel, and Molybdenum to achieve its high strength and toughness properties.

CATALOGUE & SPEC SHEETS

Safety Data Sheet