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82205 - Bohler E7018-1 Low Hydrogen Stick Electrode 2.5mm

Packaging: 3.40 kg pak
$14.96/kg $31.79/3.40 kg pak only $9.35/kgSave 37%

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OVERVIEW

Technical Overview: Bohler E7018-1 Stick Electrode

The Bohler E7018-1 is a premium basic-coated, low-hydrogen stick electrode designed for the shielded metal arc welding (SMAW) of carbon and low-alloy steels. Engineered to meet the rigorous requirements of the AWS A5.1 E7018-1 classification, this electrode provides exceptional mechanical properties, specifically high impact toughness at temperatures as low as -45°C. The 2.5mm diameter is optimized for precision work on thinner sections or for root passes in heavy wall pipes and plates.

Metallurgically, the electrode deposits a weld metal with very low diffusible hydrogen content (typically less than 4ml/100g), significantly reducing the risk of hydrogen-induced cracking (cold cracking) in the heat-affected zone (HAZ). This makes it a preferred choice for welding fine-grained structural steels and restrained joints where stress concentrations are a concern. The coating formulation ensures a stable arc on both DC+ and AC polarities, providing versatility across different power sources.

The electrode exhibits excellent operability in all positions, including vertical-up, with a concentrated arc that ensures deep penetration and reliable fusion. The slag system is designed for easy removal, often self-releasing, which improves productivity by reducing post-weld cleaning time. It is particularly suited for industries requiring high radiographic quality, such as offshore fabrication, pressure vessel manufacturing, and pipeline construction.

Additional Information
Brand:Bohler
Diameter:2.5mm (3/32")
AWS Spec:E7018-1
Position:All
Polarity:AC/DCEP
Amp Range:75-110 A
Rod Type:Stick Electrode
Coating Type:Basic, Low Hydrogen
Material Composition:Carbon Steel
Welding Position:All Position
Impact Toughness:-45°C
Packaging Description:3.40 kg pak

INCLUDED

  • Bohler E7018-1 Stick Electrodes (2.5mm)

APPLICATIONS

  • Offshore platforms and marine structures
  • Pressure vessels and boiler fabrication
  • Heavy structural steel construction
  • Pipeline welding
  • Shipbuilding and repair
  • General fabrication of fine-grained steels

FAQ

The '-1' suffix indicates that the electrode meets specific impact toughness requirements at a lower temperature (typically 27 Joules at -45°C) compared to standard E7018 electrodes.

This electrode is designed to run on Direct Current Electrode Positive (DCEP) or Alternating Current (AC). DCEP is generally preferred for smoother arc characteristics.

Yes, as low-hydrogen electrodes, they should be stored in a holding oven (typically around 120°C-150°C) after opening to prevent moisture pickup, which can cause weld cracking.

The recommended amperage range for the 2.5mm Bohler E7018-1 is typically between 75 and 110 Amps, depending on the welding position and base metal thickness.

No, E7018-1 electrodes are designed for vertical-up welding. Vertical-down is not recommended due to the risk of slag inclusion.

While it can weld weathering steels, specific color-matching electrodes are usually preferred for unpainted applications. However, for structural strength, E7018-1 is compatible.

It is widely used in offshore, shipbuilding, pipeline, and heavy construction industries where weld integrity at low temperatures is critical.

81500 - Bohler E7018-1 Low Hydrogen Stick Electrode 2.5mm

Packaging: 4.2 kg tube
$9.82/kg $25.79/4.2 kg tube only $6.14/kgSave 37%

OVERVIEW

Premium Bohler E7018-1 Stick Electrodes for Critical Applications

The Bohler E7018-1 Stick Electrode (2.5mm) is a high-performance, basic-coated consumable designed for the Shielded Metal Arc Welding (SMAW) of unalloyed and fine-grained steels. Engineered by Bohler Welding, a global leader in joining technology, this electrode is formulated to deliver exceptional mechanical properties, particularly in applications requiring high impact toughness at low temperatures. The "-1" suffix in the AWS classification indicates that this electrode meets rigorous impact requirements, ensuring reliable performance in environments where structural integrity is paramount.

This electrode features a basic coating that produces a weld metal with very low hydrogen content, significantly reducing the risk of cold cracking (hydrogen-induced cracking) in thick sections or restrained joints. It is particularly adept at handling steels with lower purity levels or higher carbon content, where standard electrodes might fail. The 2.5mm diameter allows for precise control in root passes and thinner sections while maintaining the deposition efficiency expected of a 7018 class rod. It operates effectively on both Direct Current Electrode Positive (DCEP) and Alternating Current (AC), providing versatility across different power sources.

Ideally suited for heavy industrial sectors, the Bohler E7018-1 is a staple in offshore construction, boiler and pressure vessel manufacturing, and heavy vehicle fabrication. Its ability to produce X-ray quality welds makes it the preferred choice for code-work and safety-critical infrastructure. The slag system is designed to be easily detachable, leaving a clean, smooth bead profile that requires minimal post-weld cleanup. While it is an all-position electrode, it is optimized for flat, horizontal, vertical-up, and overhead positions, excluding vertical-down.

Technical Specifications

  • Classification: AWS A5.1 E7018-1
  • Diameter: 2.5mm
  • Coating Type: Basic, Low Hydrogen
  • Current Type: DCEP / AC
  • Impact Toughness: High impact values at low temperatures
Additional Information
Brand:Bohler
Aws Spec:E7018-1
Diameter:2.5mm (3/32")
Amp Range:75-110 A
Polarity:AC/DC
Position:All
Rod Type:Stick Electrode
Coating Type:Basic, Low Hydrogen
AWS Classification:E7018-1
Welding Position:All positions except vertical down
Applications:Off-shore construction, Boiler and tank manufacture, Vehicle construction, Steel construction
Packaging Description:4.2 kg tube

INCLUDED

  • 1 x Pack of Bohler E7018-1 Stick Electrodes (2.5mm)

APPLICATIONS

  • Offshore platform construction and repair
  • Boiler and pressure vessel fabrication
  • Heavy machinery and vehicle manufacturing
  • Structural steel erection
  • Pipe welding (fill and cap passes)
  • Maintenance and repair of carbon steels

FAQ

For a 2.5mm (approx. 3/32 inch) E7018 electrode, the typical amperage range is between 75 and 110 Amps. Start around 90A and adjust based on your travel speed and position.

Yes, as a low-hydrogen (basic) electrode, E7018-1 should be stored in a holding oven at 250°F-300°F (120°C-150°C) after opening to prevent moisture pickup, which can cause porosity and hydrogen cracking.

Bohler E7018-1 runs best on DCEP (Direct Current Electrode Positive), also known as Reverse Polarity. It can also be used with AC (Alternating Current) if your machine supports it.

The '-1' suffix indicates that the electrode meets specific impact toughness requirements at a lower temperature (typically 27 Joules at -45°C) compared to a standard E7018.

No, E7018 electrodes are designed for vertical-up welding. Attempting vertical-down will likely result in slag entrapment and lack of fusion.

While E7018-1 can handle some impurities, it is a low-hydrogen rod designed for high-quality welds. For best results and to prevent porosity, the base metal should be cleaned of heavy rust, oil, and paint before welding.

It is suitable for unalloyed steels, fine-grained steels, and steels with high carbon content or low purity where cracking is a concern.