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76306 - 4-1/2 Inch Zirconia Flap Disc - 40 Grit Type 29

Packaging: 4.1kg tube
$12.82/kg $32.84/4.1kg tube only $8.01/kgSave 38%

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OVERVIEW

Industrial Grade Zirconia Abrasive Performance

The Forney 76306 4-1/2" Zirconia Flap Disc is engineered for the rigorous demands of industrial metal fabrication and MRO environments. Utilizing premium Zirconia Alumina (Z-Grain) abrasive material, this disc offers a significant upgrade over standard aluminum oxide alternatives. Zirconia is characterized by its self-sharpening properties; as the grains fracture during use, they expose new, sharp cutting edges rather than dulling down. This mechanism ensures a consistent cut rate throughout the lifespan of the disc and allows for aggressive material removal without excessive heat buildup, which is critical when working with heat-sensitive materials like stainless steel.

This specific model features a Type 29 conical profile. Unlike flat Type 27 discs, the Type 29 design is angled between 15 and 25 degrees. This geometry provides greater surface contact area when the grinder is held at a natural angle, making it the superior choice for contour work, edge chamfering, and heavy weld grinding. The 40 grit specification indicates a coarse abrasive texture, specifically selected for rapid stock removal, leveling high welds, and stripping heavy rust or scale. It serves as the primary stage in surface preparation before moving to finer grits for finishing.

Structurally, the abrasive flaps are adhered to a rigid, yet slightly flexible, fiberglass backing plate. This backing absorbs vibration during operation, reducing operator fatigue and preventing the disc from shattering under heavy pressure. The 7/8-inch arbor hole is the industry standard for 4-1/2-inch angle grinders, ensuring broad compatibility across major power tool brands. For fabrication shops requiring efficiency and durability, the Forney 76306 delivers reliable, high-speed results on carbon steel, cast iron, and stainless steel alloys.

Additional Information
Diameter:4-1/2 in
Arbor Size:7/8"
Grit:40
Abrasive Material:Zirconia Alumina
Disc Type:Type 29 (Conical)
Max RPM:13300
Backing Material:Fiberglass
Application Material:Steel, Stainless Steel, Cast Iron
Grade:Coarse
Packaging Description:4.1kg tube
AWS Spec:E7018-1
Brand:Bohler
Polarity:AC/DCEP
Position:All
Amp Range:135-220 A

INCLUDED

  • 1 x 4-1/2" Type 29 Zirconia Flap Disc (40 Grit)

APPLICATIONS

  • Grinding down heavy weld seams
  • Deburring cut metal edges
  • Removing rust, paint, and scale
  • Edge chamfering and beveling
  • Surface blending on tanks and pipes
  • Automotive bodywork preparation
  • Fabrication of structural steel

FAQ

Type 29 discs are conical (angled) which provides better surface contact when grinding at an angle of 15° to 25°. They are best for aggressive stock removal and contour work. Type 27 discs are flat and are better suited for blending and finishing on flat surfaces at lower angles.

Zirconia Alumina is excellent for use on carbon steel, stainless steel, cast iron, and other ferrous metals. It can also be used on hard woods and plastics, though it is primarily designed for metal.

No, this flap disc comes with a built-in fiberglass backing plate that mounts directly to the angle grinder using the grinder's retaining nut (or flange). No separate rubber backing pad is required.

Grit refers to the coarseness of the abrasive particles. 40 grit is very coarse, making it ideal for heavy material removal, grinding down welds, and shaping metal. It leaves a rougher finish compared to 60 or 80 grit discs.

The maximum safe operating speed for this 4-1/2 inch disc is typically 13,300 RPM. Always check the label on the disc to ensure your grinder does not exceed this speed.

Yes, as long as your grinder has a standard 5/8"-11 spindle that accepts 7/8" arbor accessories (which is the standard for almost all 4.5" grinders). You use the grinder's flange nut to secure it.

Zirconia is a tougher grain that fractures to self-sharpen, providing a faster cut rate and longer life, especially under high pressure and heat. It is more cost-effective for heavy-duty applications.