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ED511032 - Lincoln Jetweld E7024-1 High Deposition Stick Electrode 3.2mm

Packaging: 5kg tube
$21.58/kg $50.55/5kg tube only $10.11/kgSave 53%

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OVERVIEW

Technical Overview: Lincoln Jetweld 7024-1

The Lincoln Electric Jetweld 7024-1 is a high-efficiency, iron powder, titania-type stick electrode designed for the Shielded Metal Arc Welding (SMAW) process. Engineered to meet the AWS A5.1 E7024-1 classification, this electrode distinguishes itself from standard E7024 consumables by offering verified impact toughness properties, specifically Charpy V-Notch values at -18°C (0°F). This makes it suitable for structural applications where ductility and resistance to brittle fracture at lower temperatures are engineering requirements, alongside the traditional benefits of high-speed deposition.

The 3.2mm (1/8") diameter configuration is optimized for heavy fabrication environments. The coating contains a high percentage of iron powder, which contributes to the weld pool, significantly increasing the deposition rate compared to non-iron-powder electrodes like E6013 or E6010. This results in higher travel speeds and increased productivity for long fillet welds in the flat and horizontal positions. The electrode operates with a smooth, quiet arc and produces a fluid puddle that wets out exceptionally well, minimizing undercut and ensuring good fusion at the toes of the weld.

Operable on AC, DC+, and DC- polarities, the Jetweld 7024-1 offers versatility in power source selection. However, it is strictly limited to flat and horizontal fillet positions due to the large volume of molten metal and fluid slag system. The slag is dense and typically self-releasing, reducing post-weld cleaning time and labor costs. Mechanical properties include a minimum tensile strength of 70,000 psi, aligning with mild steel structural requirements. Industrial applications include earthmoving equipment manufacturing, structural steel fabrication, barge construction, and general heavy machinery repair where high deposition rates are prioritized.

Additional Information
Packaging Description:5kg tube
AWS Spec :E7024
Diameter:3.2mm
Brand:Lincoln
Polarity:AC/DC-
Position:Flat/Horizontal
Amp Range:110-170amp, 140-180amp
AWS Classification:E7024-1
Rod Type:Stick Electrode
Coating Type:Iron Powder Titania
Welding Position:Flat, Horizontal Fillet
Current Type:AC, DC
Tensile Strength:70,000 psi (min)
----- new values below ----
AWS Classification:E7024-1
Rod Type:Stick Electrode
Coating Type:Iron Powder Titania
Welding Position:Flat, Horizontal Fillet
Current Type:AC, DC+, DC-
Tensile Strength:70,000 psi (min)
Impact Properties:Charpy V-Notch at -18°C
Brand:Lincoln
Diameter:3.2mm
AWS Spec:E7024
Polarity:AC/DC-
Position:Flat/Horizontal
Amp Range:110-170amp

INCLUDED

  • Lincoln Jetweld 7024-1 Stick Electrodes (3.2mm)

APPLICATIONS

  • Heavy structural steel fabrication
  • Earthmoving and mining equipment manufacturing
  • Barge and ship construction (non-critical areas)
  • Railcar fabrication
  • General plate fabrication requiring long fillet welds
  • Machine bases and supports

FAQ

The '-1' suffix indicates that the electrode meets specific impact toughness requirements (Charpy V-Notch) at lower temperatures (typically -18°C), whereas standard E7024 does not have a mandatory toughness requirement.

No, E7024 electrodes produce a large, fluid weld pool that is too heavy to control in vertical or overhead positions. They are designed strictly for flat and horizontal fillet welds.

For a 3.2mm E7024 electrode, the recommended amperage range is typically between 110 and 170 Amps, depending on the base metal thickness and specific machine characteristics.

Lincoln Jetweld 7024-1 is very versatile and operates well on AC, DC Electrode Positive (DCEP), and DC Electrode Negative (DCEN).

The drag technique involves lightly resting the electrode coating on the workpiece and dragging it along the joint. The thick coating maintains the proper arc length automatically, making it very easy to use.

While not as sensitive as low-hydrogen rods, E7024 electrodes should be stored in a dry place to prevent coating deterioration. If they absorb moisture, they can be reconditioned, typically at temperatures around 120°C-150°C for an hour.

The chemical composition of the flux creates a slag that contracts significantly as it cools, often causing it to lift or 'peel' off the weld bead on its own, requiring minimal chipping.

The iron powder in the coating melts and becomes part of the weld metal, significantly increasing the deposition rate (speed) compared to electrodes without iron powder.