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S283212-027 - Hobart Fabco XL-525 .045 Gas-Shielded Flux-Cored Wire 50lb

Packaging: 50lb spool
$10.42/lb $325.50/50lb spool only $6.51/lbSave 38%

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OVERVIEW

Hobart Fabco XL-525: Premium Flux-Cored Wire for Critical Applications

The Hobart Fabco XL-525 is a high-performance gas-shielded flux-cored wire designed to meet the rigorous demands of heavy industrial fabrication. Engineered with a 0.045-inch diameter and supplied in a substantial 50 lb. spool, this wire is formulated to deliver exceptional mechanical properties, particularly in environments requiring high impact toughness at low temperatures. It meets AWS classifications E71T-1M/1C and E71T-12M/12C, making it a versatile choice for structural steel projects where code compliance and weld integrity are paramount.

One of the standout features of the Fabco XL-525 is its low hydrogen weld deposit (H8), which significantly reduces the risk of hydrogen-induced cracking—a critical factor in shipbuilding, offshore platform construction, and heavy equipment manufacturing. The wire is capable of producing X-ray quality welds with excellent bead geometry, ensuring that your finished products meet the highest quality standards. Its formulation allows for welding in all positions, including vertical-up and overhead, providing welders with the flexibility needed to tackle complex joint configurations without changing consumables.

This wire is designed for use with either 100% CO2 or a blend of 75% Argon / 25% CO2, offering fabrication shops the flexibility to utilize existing gas supplies or optimize for specific arc characteristics. When used with mixed gas, the Fabco XL-525 exhibits a smooth, stable arc with minimal spatter, which not only improves welder comfort but also reduces post-weld cleanup time. The slag system is designed for easy removal, often peeling off on its own, which further enhances productivity in high-volume production environments.

At Josef Gas, we understand that consistency is key in industrial welding. The Hobart Fabco XL-525 delivers reliable penetration and fusion, ensuring strong, durable bonds in mild and low-alloy steels. Whether you are fabricating storage vessels, erecting structural steel frameworks, or repairing earth-moving equipment, this wire provides the mechanical strength and operational efficiency required to keep your projects on schedule and within specification.

Additional Information
Packaging Description:50lb spool
Diameter:0.045
Weld Process:Flux Core
Position:All Position
Polarity:DC+
Spool Size:50lb-spool
AWS Classification:E71T-12C H8, E71T-12M H8, E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Tensile Strength:70,000 - 90,000 psi
Current Type:DCEP
Material Application:Carbon Steel, Structural Steel
----- new values below ----
AWS Classification:E71T-1M H8, E71T-1C H8, E71T-9M H8, E71T-9C H8, E71T-12M H8, E71T-12C H8
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Tensile Strength:70,000 - 90,000 psi
Impact Strength:High Impact at -40°F to -50°F
Current Type:DCEP
Material Application:Carbon Steel, Structural Steel
brand:Hobart
diameter:0.045
packaging-description:50lb spool
weld-process:Flux Core
position:All Position
polarity:DC+
spool-size:50lb spool

INCLUDED

  • 1 x 50 lb. Spool of Hobart Fabco XL-525 .045" Flux-Cored Wire

APPLICATIONS

  • Shipbuilding and Offshore Structures
  • Structural Steel Fabrication
  • Heavy Equipment Manufacturing and Repair
  • Storage Vessel Construction
  • Earth Moving and Agricultural Machinery
  • General Industrial Fabrication
  • Bridge Construction
  • Railcar Manufacturing

FAQ

This wire can be used with either 100% CO2 or a mixture of 75% Argon and 25% CO2.

Yes, the Fabco XL-525 is an all-position wire, suitable for flat, horizontal, vertical-up, and overhead welding.

It typically meets AWS A5.20 classifications E71T-1M, E71T-1C, E71T-9M, E71T-9C, E71T-12M, and E71T-12C.

The wire diameter is 0.045 inches.

No, Fabco XL-525 is designed for low spatter levels, especially when used with an Argon/CO2 gas blend.

Yes, it is a low hydrogen wire (H8), which helps prevent hydrogen-induced cracking in the weld zone.

This product comes on a 50 lb. spool.

Yes, it provides excellent impact toughness at temperatures as low as -40°F to -50°F.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet