S283212-056 - Hobart FabCO XL-525 .045 Flux-Cored Wire 600lb Drum

Hobart FabCO XL-525: Industrial Grade Flux-Cored Wire

The Hobart FabCO XL-525 is a premium gas-shielded flux-cored wire designed to meet the rigorous demands of heavy industrial fabrication. Engineered for high-performance welding, this 0.045-inch diameter wire is supplied in a substantial 600lb Exacto Pak, making it an ideal choice for automated systems and high-volume manufacturing environments where downtime for spool changes must be minimized. The XL-525 formulation is specifically developed to provide excellent impact values even at lower temperatures, ensuring the structural integrity of welds in challenging climate conditions.

This wire is classified as an all-position consumable, featuring a fast-freezing slag that supports welding in flat, horizontal, vertical-up, and overhead positions. It is optimized for use with a shielding gas mixture of 75% Argon and 25% CO2, which contributes to a smooth, stable arc and reduced spatter levels compared to straight CO2 wires. One of the standout features of the FabCO XL-525 is its low hydrogen content (H8), which significantly reduces the risk of hydrogen-induced cracking—a critical factor in the fabrication of high-strength structural steel, shipbuilding, and pressure vessels.

At Josef Gas, we understand that consistency and reliability are paramount in industrial welding. The FabCO XL-525 delivers deep penetration and excellent sidewall fusion, reducing the likelihood of lack-of-fusion defects. Its easy slag removal further enhances productivity by minimizing post-weld cleaning time. Whether you are welding earth-moving equipment, storage vessels, or structural beams, this wire provides the mechanical properties and operator appeal necessary for high-quality results.

Key Industrial Benefits

• High Impact Toughness: Maintains ductility and strength in low-temperature service environments.
• Operational Efficiency: The 600lb bulk drum format drastically reduces changeover frequency for continuous welding operations.
• Versatile Application: Suitable for single and multiple pass applications across a wide range of steel thicknesses.
• Code Compliance: Meets AWS requirements for critical structural applications requiring E71T-1M/12M/9M classifications.