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S283215-029 - Hobart Fabco XL-525 .052 Gas-Shielded Flux-Cored Wire 33lb

Packaging: 33lb spool
$10.46/lb $215.82/33lb spool only $6.54/lbSave 37%

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OVERVIEW

High-Performance Flux-Cored Wire for Critical Structures

The Hobart Fabco XL-525 is a premium gas-shielded flux-cored wire designed to meet the rigorous demands of heavy industrial fabrication. Engineered with a specific formulation to deliver outstanding mechanical properties, this .052-inch diameter wire is particularly noted for its high impact values at lower temperatures, making it an essential consumable for projects requiring superior toughness and ductility. It meets AWS classifications E71T-1M, E71T-9M, and E71T-12M, ensuring compliance with stringent structural codes often found in shipbuilding, offshore platform construction, and heavy earth-moving equipment manufacturing.

One of the defining characteristics of the Fabco XL-525 is its low hydrogen designation (H8). This feature is critical for welding thick, restrained joints where the risk of hydrogen-induced cracking (cold cracking) is a concern. By maintaining low diffusible hydrogen levels, this wire provides fabricators with the confidence needed for welding high-strength low-alloy steels. The wire is formulated for use with a shielding gas mixture of 75% Argon and 25% CO2, which promotes a stable arc, reduced spatter, and a desirable spray-like transfer mode that enhances operator control and weld bead appearance.

The fast-freezing slag system of the Fabco XL-525 allows for true all-position welding capability. Whether welding flat, horizontal, vertical-up, or overhead, operators can achieve flat bead profiles with excellent slag release. This versatility significantly reduces downtime associated with repositioning heavy workpieces. The 33-pound spool size is a standard for industrial wire feeders, providing a balance between run-time duration and ease of handling. For MRO and fabrication shops looking for a reliable, high-impact wire that performs consistently across varied environmental conditions, the Hobart Fabco XL-525 is the professional choice.

Key Industrial Benefits:

  • Low Temperature Toughness: consistently meets Charpy V-Notch requirements at -40°F, crucial for arctic or outdoor structural applications.
  • Code Compliance: Ideal for AWS D1.1 structural steel and AWS D1.8 seismic supplement applications.
  • Productivity: High deposition efficiency and easy slag removal streamline the welding process.
Additional Information
Packaging Description:33lb spool
Diameter:0.052
Spool Size:33lb spool
Weld Process:Flux Core
Position:All Position
Polarity:DC+
AWS Classification:E71T-12M, E71T-1M, E71T-9M
Shielding Gas Requirement:75% Argon / 25% CO2
Wire Type:Gas-Shielded Flux-Cored
Current Type:DCEP
Alloy Type:Carbon Steel
----- new values below ----
AWS Classification:E71T-1M, E71T-9M, E71T-12M
Shielding Gas Requirement:75% Argon / 25% CO2
Wire Type:Gas-Shielded Flux-Cored
Current Type:DCEP
Hydrogen Content:Low Hydrogen (H8)
Impact Properties:High Impact at Low Temperatures
Alloy Type:Carbon Steel
brand:hobart
diameter:0-052
packaging-description:33lb-spool
spool-size:33lb-spool
weld-process:flux-core
position:all-position
polarity:dc

INCLUDED

  • 1 x 33 lb Spool of Hobart Fabco XL-525 .052" Flux-Cored Wire

APPLICATIONS

  • Shipbuilding and Offshore Structures
  • Heavy Equipment Manufacturing and Repair
  • Structural Steel Fabrication (AWS D1.1)
  • Storage Vessel Construction
  • General Fabrication
  • Earth Moving and Mining Machinery
  • Railcar Construction
  • Bridge Construction

FAQ

This wire is formulated for use with a mixture of 75% Argon and 25% CO2. Using this specific mix ensures optimal arc stability, mechanical properties, and spatter control.

Yes, the Fabco XL-525 is an all-position wire. Its fast-freezing slag system supports the weld puddle, making it excellent for vertical-up and overhead welding applications.

Hobart Fabco XL-525 typically meets AWS A5.20 classifications E71T-1M, E71T-9M, and E71T-12M, indicating its suitability for multi-pass welding and high impact requirements.

This product is a .052-inch (1.4 mm) diameter wire, which is a common size for structural fabrication offering higher deposition rates than .045 wire while remaining manageable for out-of-position work.

Yes, Fabco XL-525 is a low hydrogen wire (typically H8), which minimizes the risk of hydrogen-induced cracking, particularly in thick or restrained weldments.

This product comes on a standard 33 lb (approx. 15 kg) spool, suitable for most industrial wire feeders.

Yes, due to its high impact toughness and E71T-12M classification, it is often suitable for applications requiring compliance with AWS D1.8 Seismic Supplement (always verify specific lot conformance).

This wire requires Direct Current Electrode Positive (DCEP), also known as reverse polarity.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet