S283219-002 - Hobart Fabco XL-525 1/16" Gas-Shielded Flux-Cored Wire (60lb Coil)

Industrial-Grade Flux-Cored Wire for Critical Applications

The Hobart Fabco XL-525 1/16" is a premium gas-shielded flux-cored welding wire designed to meet the rigorous demands of heavy industrial fabrication. Engineered for high-strength structural applications, this wire is formulated to deliver exceptional mechanical properties, specifically focusing on impact toughness at low temperatures. This makes it a preferred choice for industries where weld integrity is paramount, such as shipbuilding, offshore platform construction, and heavy earth-moving equipment manufacturing. The wire is supplied in a substantial 60 lb coil, optimizing workflow for high-volume welding operations by reducing changeover frequency.

One of the defining characteristics of the Fabco XL-525 is its low hydrogen formulation. In welding thick structural steel or high-strength low-alloy steels, hydrogen-induced cracking is a significant risk. This wire mitigates that risk, ensuring durable, crack-resistant welds even under high restraint. It is designed for use with a shielding gas mixture of 75% Argon and 25% CO2, which promotes a stable arc and smooth metal transfer. The flux composition aids in producing a fast-freezing slag, which supports out-of-position welding without sacrificing bead contour or penetration profile.

Fabricators utilizing the Fabco XL-525 benefit from its versatility. It is an all-position wire, capable of performing flat, horizontal, vertical-up, and overhead welds with consistency. This flexibility allows operators to tackle complex assemblies without changing consumables. The wire is suitable for both single and multiple pass applications, making it highly efficient for filling large groove welds or creating heavy fillets. Its robust arc characteristics ensure good sidewall fusion and penetration, essential for meeting stringent code requirements in structural steel and pressure vessel fabrication.

By choosing Hobart Fabco XL-525, procurement managers and welding engineers invest in a consumable that balances operational efficiency with metallurgical superiority. The 1/16" diameter allows for high deposition rates, improving productivity on thick plate sections while maintaining the precise control needed for high-quality defect-free welds.